AJAY UMESH SHARMA
Para hills west,Australia
Summary
Dedicated maintenance fitter with extensive experience in assembling and installing mechanical components. Proficient in conducting preventive maintenance inspections and troubleshooting to improve operational efficiency. Committed to maintaining strict safety standards in all tasks.
Overview
2027
2027
years of professional experience
5
5
Certifications
Work History
fitter machinist
liebherr
para hills west, South Australia
2017.10 - Current
- Assembled and installed various mechanical components, including pumps, motors, and valves.
- Operated heavy machinery, including cranes and forklifts, maintaining high safety standards.
- Fabricated metal components using welding and cutting tools with precision.
- Inspected finished products to ensure quality and compliance with specifications.
- Performed routine and preventative maintenance checks on all equipment.
- Maintained a clean workspace to support safety standards and compliance.
- Analyzed test run data to identify actionable improvements.
- Assisted in training new machinists on equipment operation and safety protocols.
Maintenance fitter [Technician]
I.T.C. Limited
2009.08 - 2017.09
- Working as a Maintenance fitter [Technician] in production department with I.T.C. Limited from 24th aug 2009 to 17 September 2017 in the respective department as follows: Maintenance Dept, Packing Dept, Manufacturing Dept.
- Cigarette Machinery Maintenance and Troubleshooting
- Led team in preparing weekly job lists, ensuring clear task allocation and workflow.
- Worked in the FMCG industry. Flexible in handling packing machines and processing machinery.
- Machines handled: Automatic inspection machines, Material transport conveyor technologies, Shaping machine, Lathes and CNC, Milling, Drilling, Grinding, Packing machines [G.D 121 A, LOGA 3D, LOGA 100, P2C], Bull press, Automatic machines.
- Conducted routine maintenance and inspections to identify and address mechanical issues.
- Setting up the post preventive maintenance machine with the help of jigs fixtures also timing done with the help of encoder.
- Setting the timings on subassemblies to avoid Quality problem and breakdown.
- Analysis of problem focus during breakdown, defects, troubleshooting, to provide correct measures and root cause for the problem.
- Contributed to projects focused on power savings and water conservation, supporting sustainability initiatives.
- Maintenance and troubleshooting on Food packaging machines like Multivac machines, Carton Packing and Carton Erection machines
- Implemented 5S methodology, enhancing workplace organization and operational efficiency.
- Worked in Hydraulic cylinders assembly. [Range: small, medium, and heavy].
- Servicing and reconditioning of Gearboxes, pumps and Pneumatic/Hydraulic cylinders and components.
- Breakdown maintenance including identifying the cause of failure, reconditioning and replacement of mechanical elements like clutches couplings, pulleys, drives, belts, bearings, shafts, seals, O-rings set.
- Maintenance of Chains and conveyors, Belt splicing and joining
- Diagnosing and trouble shooting of pneumatic and hydraulic circuit.
- Reconditioning of motors and basic electrical components.
- Fabrication work and welding [MIG,TIG and ARC].
- Kaizen, SMED, six sigma and continues improvement activities.
- Attending EHS (environment, health and safety) programs.
- Modify the moulds and process for improve productivity.
- Fabricate the assembly parts, drilling, milling, tapping, reaming, turning.
- Completed first aid and fire fighting training to ensure workplace safety.
- Operation monitoring: watching gauges, dials, or other indicator to make sure a machine is working properly.
- Able to read and interpret all types of engineering drawing and blue prints.
- Operated varied hand and power tools to complete repairs.
- Have Working exposure on different machine tools including milling, radial drilling, lathes, surface grinding and other special purpose machines.
Maintenance Fitter
G.E R&D
BENGALURU, KARNATAKA
2008.10 - 2009.08
- Installed and maintained mechanical systems and equipment.
- Conducted routine inspections to proactively identify and address potential issues.
- Collaborated with team members to effectively troubleshoot and resolve equipment malfunctions.
- Inspected, tested, and adjusted machines for optimal performance.
- Replaced defective parts following safety protocols and guidelines.
- Operated hand and power tools safely and effectively.
- Operated hand and power tools to complete repairs.
- Documented maintenance activities in compliance with company standards.
- Assisted in developing maintenance schedules and procedures to enhance operational efficiency.
- Performed lubrication tasks such as oiling moving parts and greasing bearings.
- Fabricated parts from metal stock using welding techniques like MIG and TIG welding.
- Diagnosed problems by listening to customer complaints and observing machine operations.
- Kept up-to-date with advances in technology related to the industry sector.
- Trained junior staff members on safe working practices related to maintenance duties.
- Calibrated instruments used in measuring temperature, pressure, flow rate.
- Changed HVAC filters and cleaned condensation drains to perform preventive maintenance on HVAC systems.
- Reconditioning and maintaining chiller plants(Ingersoll rand )
- Readied machines for scheduled inspections by regulatory authorities.
- Maintained accurate records of all maintenance activities carried out each day.
- Entered codes and instructions to program computer-controlled machinery.
Apprentice
BOSCH Limited
bengaluru, KARNATAKA
2004 - 2008
- Acquired skills and knowledge in skilled trade through completed apprenticeship program.
- Assisted in assembling components for automotive products and systems.
- Collaborated with team members to streamline assembly processes.
- Maintained cleanliness and organization of workstations and tools.
- Training of Apprentices.
- Working experience with Foreign representatives and Tradespeople from Germany, France and Italy.
Education
Bachelor of Arts - Art History
BANGALORE UNIVERSITY
BENGALURU2015-03
Trade Certificate - mechanical fitter
BOSCH Limited
bengaluruSkills
- Ability to work autonomously and safely under pressure
- Mechanical Aptitude
- Interpersonal and written communication
- Servicing and maintaining machinery to ensure continuous production
- Safety Procedures Blueprint Interpretation Hand-tool proficiency
- Inspection Power Tool Operation Pneumatic Systems Equipment
- Installation and Troubleshooting Pump maintenance
- Pneumatics and Hydraulics
- Machine Alignment
- Welding Parts Fabrication
- Knowledge on LEAN, HACCP, TAKE 5 ,5S, KAIZEN, PDCA manufacturing principles
- Planning spares for deep/total maintenance activity according to wear and tear and OEM recommendations as per manuals
- Vibration analysis Judgment and decision making: Considering relative cost and benefits of potential actions to choose the most appropriate one
- Apparent and execution in Take5, 5S, TPM and Quality predictor in work environment
Disclaimer
I declare that the above mentioned information is true to the best of my knowledge and belief.
Machines Handled
- Automatic inspection machines
- Material transport conveyor technologies
- Lathes and CNC
- Milling
- Drilling
- Grinding
- Packing machines [G.D 121 A, LOGA 3D, LOGA2D)
- carton packaging machines
- Automatic machines
- Portable line boring machine
- G&D Chillers (Ingersoll rand)
Skill Sets
- Team leader for assisting and preparing job list weekly for the team
- Attending breakdown of machine, Preparation for PPM
- Setting timings on subassemblies to avoid quality problems and breakdown
- Analysis of problems during breakdown, defects, troubleshooting, providing correct measures and root cause
- Worked on projects like power savings and water conservation
- Pneumatic system and components service and replacement.
- 5S and improvement activities in channels
- Kaizen, SMED, six sigma, and continuous improvement activities
- Attending EHS (environment, health and safety) programs
- Modifying moulds and processes to improve productivity
- Fabricating assembly parts, drilling, milling, tapping, reaming, turning
- Service of carton packing machine with minimum downtime.
- First aid and fire fighting training
- Operation monitoring: watching gauges, dials, or other indicators to ensure machines are working properly
- Equipment maintenance: performing routine maintenance on equipment
- Repairing machines or systems using the needed tools
- Critical thinking: using logic and reasoning to identify strengths and weaknesses of alternative solutions and conclusions
- Able to read and interpret all types of engineering drawings and blueprints
- Working exposure on different machine tools including milling, radial drilling, lathes, surface grinding, and other special purpose machines
- Reconditioning mechanical and hydraulic presses
- Reconditioning pumps and gearbox within the specified time
- Diagnosing and troubleshooting pneumatic and hydraulic circuits
- Breakdown maintenance including identifying causes of failure, reconditioning, and replacement of mechanical elements like clutches, couplings, pulleys, drive belts, bearings, shafts, seals, o-ring sets
- Knowledge about fabrication work and welding [MIG and ARC]
- Worked in hydraulic cylinders assembly [Range: small, medium, and heavy]
- Able to work in all working conditions with no limitations
- Worked in FMCG industry, flexible in handling packing machines and processing machinery
Certification
High-risk crane license CB.
Timeline
fitter machinist
liebherr
2017.10 - Current
Maintenance fitter [Technician]
I.T.C. Limited
2009.08 - 2017.09
Maintenance Fitter
G.E R&D
2008.10 - 2009.08
Apprentice
BOSCH Limited
2004 - 2008
Bachelor of Arts - Art History
BANGALORE UNIVERSITY
Trade Certificate - mechanical fitter
BOSCH Limited