Akhil Santhosh
Beckenham,Western Australia (WA)
Summary
Results-driven Process Engineer with 3+ years of EPC experience in Oil & Gas, Petrochemicals, and Water Treatment, currently completing a Master of Professional Engineering (Chemical) at UWA (expected Nov 2025). Skilled in process simulation (Aspen HYSYS, HTRI, Flarenet, Pipenet, MATLAB), FEED and detailed engineering, and PFD/P&ID development. Experienced in equipment design, process safety (HAZOP, HAZID, PSV sizing, flare systems), and preparation of technical deliverables. Adept at applying API, ASME, Shell DEP, and Australian Standards to ensure compliance. Seeking opportunities in Oil & Gas, Petrochemicals, Mining, and Energy Transition projects in Australia.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Customer service Representative
BP Spearwood
04.2024 - Current
- Delivered high-quality customer service in a fast-paced fuel and retail environment, consistently achieving 95% positive customer feedback.
- Processed 100+ daily transactions (fuel, retail, food) using POS systems with 100% accuracy in cash/EFTPOS handling.
- Trained and supervised 5+ new team members, improving onboarding efficiency and reducing training time by 20%.
- Ensured compliance with safety protocols and customer standards, conducting daily safety checks and incident responses.
- Supported stock management by replenishing shelves, rotating inventory, and maintaining merchandising standards in line with BP guidelines.
Technical Intern
Heidelberg Materials Australia
11.2024 - 02.2025
- Monitored and optimised the quality of raw materials and finished products, ensuring 100% compliance with AS/NZS 3580 and internal QC standards.
- Contributed to sustainable product development initiatives, improving efficiency and reducing raw material wastage by 8%.
- Conducted performance analysis on cement and aggregates, recommending process adjustments that enhanced throughout reliability.
Process Engineer
Petrocil Engineers and Consultant
01.2021 - 01.2024
- Conducted Aspen HYSYS simulations and process modelling for oil & gas and chemical projects, optimising design performance.
- Designed and reviewed PFDs, P&IDs, H&MBs and Cause & Effect (C&E) diagrams in line with API, ASME, Shell DEP.
- Performed hydraulic calculations for pumps and pipelines using software tools, ensuring reliable process performance.
- Prepared specifications and design deliverables for major equipment, including heat exchangers, scrubbers, compressors, and PSA units.
- Participate in HAZOP and HAZID workshops, ensuring process safety and compliance with regulatory standards.
- Coordinated design reviews and client meetings, contributing to successful delivery of FEED and detailed engineering projects.
- Prepared key technical deliverables, including process datasheets, control philosophies, and operating manuals to support commissioning.
Education
Master of Professional engineering - Chemical
University of Western Australia
Perth11.2025
Bachelor of Technology - Chemical Engineering
TKM COLLEGE OF ENGINEERING
Kerala, India08.2021
Skills
- Process Simulation: Aspen HYSYS, HTRI, Flarenet, Unisim, Pipenet
- Software & Analysis: MATLAB, AutoCAD, MS Excel (Advanced), Word, PowerPoint
Certification
- Professional Engineer Certified by Engineers Australia
- Online Summer Internship on Petrochemical engineering with A+ Grade
- Aspen Hysys 30-day Training Program with A Grade
- Energy: The Enterprise – Coursera
- Oil and Gas Industry Operations and Markets- Coursera
- MS Excel- Beginner TO Advanced -Udemy
SKILLS AND LANGUAGE
Languages: English (Fluent), Malayalam (Native), Hindi (Fluent), French & German (Elementary)
LEADERSHIP AND EXTRACURRICULAR ACTIVITIES
Active Participant – UWA Process Engineering Club (2024–Present) Engaged in professional development workshops, technical seminars, and networking events to strengthen knowledge of process engineering applications and industry trends Chairman – Indian Institute of Chemical Engineers (IIChE), TKM College (2020–2021) Led student chapter activities, coordinated technical events, and represented the institute in national forums. Innovation Project – Drone-based Sanitiser Concept (2021) Developed and pitched a drone sanitisation solution during the COVID-19 lockdown, recognised in campus innovation initiatives. Volunteer – NSS Flood Relief Camps Contributed to disaster response and community rebuilding efforts during flood relief operations, supporting affected households
Timeline
Technical Intern
Heidelberg Materials Australia
11.2024 - 02.2025
Customer service Representative
BP Spearwood
04.2024 - Current
Process Engineer
Petrocil Engineers and Consultant
01.2021 - 01.2024
Master of Professional engineering - Chemical
University of Western Australia
Bachelor of Technology - Chemical Engineering
TKM COLLEGE OF ENGINEERING
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