ANIL KUMAR REDDY RAVULA
Sydney
Summary
Accomplished and technically astute professional with 18+ years of experience in Automation Maintenance Engineering, Production Operations, Technical Support, and Safety Compliance across diverse manufacturing industries. Seeking career advancement to leverage expertise in Production, Automation & Maintenance Engineering, fostering a culture of excellence, safety, and continuous improvement while ensuring the highest standards of quality and efficiency in manufacturing operations. Proficient in streamlining production operations to maximize efficiency and reduce costs, utilizing strategic planning and cross-functional team leadership to drive continuous improvement. Knowledgeable in advanced manufacturing technologies and lean methodologies. Innovative technology professional with diverse experience, skilled in enhancing systems and aligning technical solutions with business objectives. Demonstrated success in leading projects from start to finish and contributing to organizational growth and success.
Overview
18
18
years of professional experience
Work History
Production & Engineering Manager
ABCorp Australia Pty Ltd.
07.2017 - Current
- Lead and manage cross-functional teams to drive continuous improvement initiatives, including Lean Six Sigma methodologies, process automation, and cost reduction efforts
- Overseeing and directing all stages of the plastic card manufacturing process to achieve optimal production efficiency while meeting quality and compliance requirements within budget expectations
- Implement and monitor strategies to reduce staff turnover and ensure labour cost base is productive, efficient, and cost competitive
- Collaborate with factories to drive and execute Manufacturing Excellence, identify best practices, and monitor performance metrics
- Analyze production data, identify bottlenecks, and implement corrective actions to improve cycle time, throughput, and overall equipment effectiveness (OEE)
- Establish and maintain key performance indicators (KPIs) to measure manufacturing performance, track progress, and identify opportunities for improvement
- Drive cross-functional processes to achieve exceptional customer satisfaction, employee engagement, and overall business performance
- Train, coach, and support market teams in manufacturing competencies and applicable standards
- Improve engagement and culture through leadership, training and being a good mentor for the production team
- Collaborate with Sales and Product Management to develop and manage forecasts for long-range supply planning, considering current inventory, lead times, and product cost
- Proficiency in continuous improvement and management tools (Lean, PDCA, TPM, etc.)
- Develop and maintain documentation, including standard operating procedures (SOPs), work instructions, and engineering specifications
- Conduct regular audits and assessments to ensure compliance with TPM standards and guidelines
- Ensure timely payment of repair and service invoices
- Lead and manage cross-functional teams to drive continuous improvement initiatives, including Lean Six Sigma methodologies, process automation, and cost reduction efforts
- Train junior engineers & Team Leaders, promoting their professional growth and fostering a culture of continuous learning within the team
- Develop manufacturing, repair, service, testing, and integration plans and procedures
- Manage activities related to manufacturing, engineering, documentation control, and support Environmental, Health, and Safety operations
- Simplify the management of technical claims for efficient ticket resolution
- Maintain a clean, orderly, and safe working environment, adhering to company rules, safety protocols, and quality standards Respond to real-time support requests
- Consistently communicating and encouraging safe, healthy, and compliant behaviours throughout ABCorp's business, driving continuous improvement and positive safety outcomes
- Oversee the implementation of new manufacturing processes, equipment, facilities, and documentation to support mask NPI projects in the Moulding factory
- Supporting ABCorp in achieving its strategic vision for Quality, Occupational Health & Safety (OH&S), environmental issues, and risk management
- Assisting in the development and maintenance of safety and environmental management systems to foster a positive safety culture and contribute to ABCorp's accreditations
- Advocating and implementing ABCorp's Policies and Procedures, Code of Conduct & Ethics to ensure the highest standards of governance, compliance, and ethics
- Lead process validation activities, ensuring compliance with regulatory and quality standards while identifying improvements in alignment with GMP, Six Sigma, and LEAN methodologies
- Achieving and maintaining acceptable product standards through effective manufacturing practices, employee awareness, and training
- Verifying timely generation of the master production schedule, ensuring material and manpower support for smooth production runs, and maintaining daily production reports
- Participating in contract reviews for new projects, products, and equipment releases, and reviewing production requirements before commencement
- Orchestrating the control and coordination of production resources to ensure adherence to schedules and Service Level Agreements (SLAs)
- Act as a problem-solver for technical issues, prioritizing quality, safety, and operational excellence
- Guaranteeing that production activities align with Scheme requirements, maintaining high standards of quality
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Resolved issues quickly to maintain productivity goals.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
- Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
- Mentored junior engineers, fostering a culture of continuous learning and professional development within the team.
- Improved production efficiency by implementing lean manufacturing principles and optimizing workflow processes.
- Managed cross-functional teams for successful completion of complex engineering projects within tight deadlines.
- Enhanced product quality with rigorous testing protocols and data-driven improvements in production techniques.
Level 2 Engineer
Syncreon Australia Pty Ltd.
05.2016 - 07.2017
- Demonstrated expertise in servicing a diverse range of financial equipment, including ATMs, POS (NCR Products), and Printers (Lexmark), ensuring optimal functionality
- Fostered strong collaboration with Failure Analysis Teams to conduct in-depth assessments, troubleshoot issues, and implement effective solutions, contributing to streamlined operations
- Proactively assessed and addressed warranty issues, showcasing a meticulous approach in ordering spare parts and maintaining detailed work logs to facilitate efficient issue resolution
- Spearheaded spare parts coordination, ensuring a smooth and organized process, with a keen focus on follow-up procedures to guarantee the timely delivery of products to both end users and NCR
- Provided dedicated service and support for Return Merchandise Authorization (RMA) units, encompassing NCR products, instruments, and various equipment, with a commitment to resolving issues promptly
- Engaged in performing thorough circuit analysis, showcasing adept fault-finding skills, and executing precise fixes, followed by rigorous testing and verification to meet stringent AS/NZ Standards
- Ensured a high level of quality assurance by rigorously testing circuits and components to verify compliance with AS/NZ Standards, maintaining a commitment to excellence in service delivery
- Collaborated seamlessly with logistics teams, demonstrating effective communication and coordination to enhance the overall workflow, resulting in enhanced efficiency and issue resolution
Senior Engineer - Maintenance
Schneider Electric India Pvt. Ltd.
12.2014 - 08.2015
- Played a pivotal role in process change analysis, especially when there were design changes in the product, contributing to enhanced efficiency and adaptability
- Developed comprehensive specification sheets for Special Purpose Machines (SPMs) and processes, facilitating clarity and precision in project execution
- Attended breakdowns in machines, providing hands-on guidance to junior-level technicians, ensuring swift issue resolution and knowledge transfer
- Initiated the procurement process by raising buying requests for maintenance spare materials, completing purchase orders, and actively following up with suppliers to maintain seamless supply chains
Senior Engineer - Maintenance
Tata Power Solar Systems Ltd.
12.2012 - 12.2014
- Monitored and executed projects to reduce power, fuel, and repair & maintenance costs, contributing to overall operational efficiency
- Managed and maintained systems/servers, encompassing both hardware and software aspects, including regular backups and process system maintenance
- Diagnosed and resolved problems in process automation systems, covering automated/semi-automated processes, PC’s, PLC’s, and drives, ensuring uninterrupted operations
- Took responsibility for both preventive maintenance and breakdown maintenance, ensuring equipment reliability and minimizing downtime
- Leveraged Tata Power Solar's 25 years of deep domain expertise to implement best practices and innovative solutions in maintenance operations
- Developed an automatic data transfer and storage system to the server in the module production line, streamlining data management processes for enhanced efficiency
Service Engineer – Food Packing
Sealed Air India Pvt. Ltd.
05.2011 - 12.2012
Senior Engineer - Service
Eurofins Group
09.2008 - 05.2011
Diploma Engineer Trainee
TVS Motor Limited
08.2007 - 09.2008
Education
B.E. - Mechanical
Rajasthan Vidyapeeth University
01.2010
Diploma - Mechatronics
NTTF (Nettur Technical Training Foundation)
01.2007
Skills
- Automation & Maintenance Engineering
- Technical Support
- Installation & Commissioning
- Quality Assurance
- Process Improvement
- Preventive Maintenance
- Documentation and Reporting
- Supply Chain Management
- Project Management
- Lean Manufacturing
- Safety Compliance
- Spare Parts Management
- Team Management
- Operational excellence
- Operations management
- Predictive maintenance
- Facility management
- Production planning
- Waste reduction
- Engineering design
- Cross-functional teamwork
- ISO standards
- Workforce management
- Capacity planning
- Failure modes and effects analysis
- Cost reduction
- Total productive maintenance
- Manufacturing engineering
- Lean six sigma
- Advanced manufacturing technologies
- Team collaboration
- Production planning and control
- Technical troubleshooting
- Documentation and reporting
- Staff training
- Project management
- Problem-solving
- Teamwork and collaboration
Accomplishments
- Initiated and conducted extensive research and development, successfully qualifying essential products for card manufacturing through strategic collaboration with diverse suppliers.
- Currently spearheading a dynamic team of 35 professionals, encompassing both direct and indirect reports, to achieve collective success and operational excellence.
- Assumed the role of 2IC Production Manager, seamlessly taking charge and successfully steering both production and engineering departments for four weeks during the manager's absence, without compromising any production SLAs.
- Achieved a remarkable 20%-30% electricity energy savings at Eurofins Mwg, Bangalore, demonstrating effective and sustainable energy management practices.
Past Employment History
- Sealed Air India Pvt. Ltd., Service Engineer – Food Packing, 05/2011, 12/2012
- Eurofins Group, Senior Engineer - Service, 09/2008, 05/2011
- TVS Motor Limited – Hosur, India, Diploma Engineer Trainee, 08/2007, 09/2008
Honor Awards
- Recognized with a prestigious award for leading the Supervisory Improvement Team (SIT) to achieve outstanding results in energy-saving initiatives., TVS Motor Company, Hosur
- Received the Moment of Fame Award for exemplary dedication and successful completion of the Effluent Saving Project, making a significant impact on sustainability and environmental conservation., Tata Power Solar Systems Ltd.
- Honored as the recipient of the Best Employee Award for the 4th quarter of 2017, acknowledging exceptional contributions and dedication to excellence., ABCorp Australasia Pty Ltd.
Professional Development
- Configuration and Maintenance of the Food packaging machines, Darnel, Italy, 2012
- Business Acumen, Sealed Air, 2011
- Trained for maintenance and programming of the Food packaging machines and VFFS, Sealed Air Corporation, China, 07/2011
- Attended the 5S, TPM, Quality Management, EHS, SAFETY conducted, TVS Motor Company, Hosur
- Internal auditing training, TVS Motor Company, Hosur
- Fire Fighting Professional Certificate, Usha Armour, Bangalore
Languages
English
Full Professional
Hindi
Professional Working
Telugu
Native or Bilingual
Tamil
Professional Working
Interests
- Watching Movies and TV Shows
- Playing Sports
Timeline
Production & Engineering Manager
ABCorp Australia Pty Ltd.
07.2017 - Current
Level 2 Engineer
Syncreon Australia Pty Ltd.
05.2016 - 07.2017
Senior Engineer - Maintenance
Schneider Electric India Pvt. Ltd.
12.2014 - 08.2015
Senior Engineer - Maintenance
Tata Power Solar Systems Ltd.
12.2012 - 12.2014
Service Engineer – Food Packing
Sealed Air India Pvt. Ltd.
05.2011 - 12.2012
Senior Engineer - Service
Eurofins Group
09.2008 - 05.2011
Diploma Engineer Trainee
TVS Motor Limited
08.2007 - 09.2008
Diploma - Mechatronics
NTTF (Nettur Technical Training Foundation)
B.E. - Mechanical
Rajasthan Vidyapeeth University
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