Experience and highly skilled Heavy Diesel Mechanic with over 15 years of hands-on experience in diagnosing, repairing and maintaining diesel engines and fleet of Caterpillar equipment with caterpillar electronic technician software (ET), service information systems vital information management system. Strong background in troubleshooting mechanical, electrical, transmission, engine and hydraulic systems respectively. Committed to providing high-quality service and ensuring machinery operates at peak efficiency.
Overview
23
23
years of professional experience
1
1
Certification
Work History
HD Mechanic
Norton Gold Fields PTY Limited
10.2023 - Current
Attend breakdowns machines on field and workshop assigned by supervisor
Troubleshoot, diagnoses, repair, service and other major repairs on all areas on the machine
Report to supervisor, submit daily report and request parts for assigned jobs
Components change out, daily inspections and services
Generate needed parts and order to repair defective machines
Use of PPE effectively according to standard procedures, responsible for my own safety and that of others
Ensure that areas of responsibilities are maintained to the company standard of housekeeping
Report unsafe situations or hazards immediately to my supervisor
Daily checks and inspections, these include checking fluids level, defective components, cracks, broken parts, fluids leakages and burst hoses
Ensure risk assessment form is completed before commencement of any task
Make sure Isolation procedure have been completed before commencement of any task
Execute daily routine work strictly according to manufacturer’s procedure and company standard
Ensure high level of service and standards are met within time schedules, cost and safety regulations
HD Fitter
Mineral Resources Limited (Bald Hill)
03.2024 - 10.2024
Attend breakdowns machines on field and workshop assigned by supervisor
Troubleshoot, diagnoses, repair, service and other major repairs on all areas on the machine
Report to supervisor, submit daily report and request parts for assigned jobs
Components change out, daily inspections and services
Generate needed parts and order to repair defective machines
Use of PPE effectively according to standard procedures, responsible for my own safety and that of others
Ensure that areas of responsibilities are maintained to the company standard of housekeeping
Report unsafe situations or hazards immediately to my supervisor
Daily checks and inspections, these include checking fluids level, defective components, cracks, broken parts, fluids leakages and burst hoses
Ensure risk assessment form is completed before commencement of any task
Make sure Isolation procedure have been completed before commencement of any task
Execute daily routine work strictly according to manufacturer’s procedure and company standard
Ensure high level of service and standards are met within time schedules, cost and safety regulations
Plant Mechanic
Westrac PTY, KCGM Site (Northern Star Mine)
11.2019 - 03.2024
Carry out inspections for statutory scheduled and unscheduled maintenance and accurately record all results
Performed General inspections services and repairs which involves Fan deflection measurements, wheel deflection measurements, brake pack measurements, suspension cylinder repairs and adjustments, Steering and brake accumulator repairs and adjustments wheel hub adjustment, pressure checks on various systems and pumps
Replacement of engine oil filters, air filters, fuel filters, hydraulic oil filters, clean/replace transmission screens etc
Conduct visual inspection of the machine for cracks and recommend welding, when necessary, tight loose bolts, brackets and guards
Replace damaged O-rings and hoses, replacement of air, oils, coolants and greasing necessary points
Checking fluid, coolant levels and top up
Engine Maintenance: Involving dismantling of engine parts, cleaning/washing of engine parts using the appropriate contamination control procedures, replacing of engine parts such as cylinder head, gasket, seals, injectors etc
Injector height settings, intake and exhaust valve adjustments, valve recession measurements, inspection of cylinder head and engine block surfaces for wear, cracks etc
Disassemble and assemble procedures like steps in installing parts and components according Caterpillar specifications
Using CAT SIS and Electronic Technician and other service tools for troubleshooting and carried out repairs on various caterpillar branded equipment as per caterpillar standard procedures to ensure smooth and effective operation of repaired equipment
Major components change out include Engines, Torque converters, Transmissions, Final drives Differentials, Undercarriage, Suspension Cylinders, Hoist Cylinders, Steering Cylinders, etc
Preventive Maintenance and General Machine Inspection
CAT custom track service (CTS): This is done on CAT dozers and excavators to determine the percentage wear on parts and predict the remaining life and prevent major breakdown or unplanned maintenance schedules on undercarriage components
General Servicing: Carry out preventative maintenance at specified operating periods, i.e., 500hrs, 750hrs and 1000hrs
Oil/coolant samples are taken, scheduled oil samples of steering, hydraulic, transmission and engine are taken for SOS laboratory analysis
The analysis will help trace any worn component that requires change
For oil samples that are found to be affected through worn out components, the affected oils are drained and filled with new oil
Service of Engine: Engine oil filters are changed
Depending on the machine and type of service, engine oil change out may be done
Primary fuel filters are removed, cleaned and re-fixed
The secondary fuel filters are, however, changed
ORS and bypass fuel filters are also changed
Air cleaners are inspected and changed if required
Cyclones are also removed and cleaned
Fan hub and jockey pulleys are also greased manually
When the engine oil is not drained, it is topped up
Service of Transmission and Hydraulics: Hub oils are drained and filled with fresh oil
Differential filter guard is removed to fix kidney loop for oil cleaning
Differential oil filter is changed
Transmission (including charging filters) and hydraulic oil filters are changed
Depending on the type of servicing, transmission and hydraulic oils could be drained
Strainers and screens are only cleaned and re-fixed
Seals are also changed where necessary
Steering filters are also changed, and oil topped to required level
Pressure in steering line is released by pressing on the relief valve
Brake wear measurement is then taken for both front and rear brakes depending on the machine type
Checks/maintenance on Frame and Body: general greasing of all bearings and joints is carried out using the grease nipple points
Automatic grease tank is also filled to specifications
Steering accumulator pressures are also checked and topped up with nitrogen if necessary to get the correct specified pressure
Hydraulic brake breathers also changed depending on the type of service
Machine Inspection: The machine is inspected for leakages, burst hoses, cracks or broken chassis, walkways, handrails, damaged tubes, etc
For leakages, gaskets or O-ring seals are replaced, burst hoses are replaced with new ones, cracks are dealt with by welding, damaged tubes are replaced
After all scheduled inspections, maintenance and repairs are done, the backlog servicing is carried out: worn out seals and burst hoses are replaced
Broken clamps and pipes including injector pipes are also replaced
All other problems which do not fall under the general service are dealt with
After PM is completed, the machine starts, runs and tests to ensure proper functioning of all systems
If all systems are functioning properly, Mine dispatch is then informed that the machine can be released for production
PM report is finally written to close the job
Heavy Diesel Mechanic
AYUM Forest Products (MIM) Limited
03.2004 - 11.2007
Carry out preventative maintenance at specified operating periods, i.e., 500, 750, 1000hrs and 2000hrs
This work includes replacement of air, oil, fuel filters, lubricants, coolants, hydraulic fluids
Inspection of components for wear or failure including belts, hoses, couplings, drive shafts, boots, lights, leaks, loose bolts, damaged tracks, inspection of buckets for cracks and wear, worn pins, fan guards and shields, mountings and brackets for cracks
Removing and installation of major components such as engines, torque converters, transmissions, differentials, cylinders, sprockets, undercarriage (frame, tracks, idlers, guides, bogie pin covers, roller caps, carrier roller stands and rollers)
Replacement of ground engagement tools (buckets, bucket tips, ripper tip blades, cutting edges)
Trainee HD Mechanic (Internship)
Scanstyle Mim Limited
01.2002 - 10.2002
Assisting workshop mechanic to carry out general servicing and repairs on CAT Equipment, Western Star Trucks and JCB Equipment to carry out preventative maintenance at specified operating periods, that is 500hrs, 750hrs and 1000hrs
Motor Vehicle Mechanic Certificate - National Vocational Training Institute Gradel
Car Mechanic Workshop & Training Centre (Catholic Diocese of Sunyani)
10.2001
Skills
Diesel Engine Diagnostics and Repair
Preventive Maintenance and Inspections
Hydraulic and Pneumatic Systems
Electrical and Electronic Systems Troubleshooting
Transmission and Drivetrain Repair
Computerized Diagnostic Tools
Emission System Maintenance
Strong Mechanical and Technical Aptitude
Excellent Problem-Solving Abilities
Safety Protocols and Best Practices
Brake system maintenance
Battery testing and replacement
Electronic control modules
Certification
Work Safely at Heights
Operate a Gantry or Overhead Crane
License to Operate a Boom-Type EWP
License to Perform Dogging
License to Operate a Forklift Truck
Conduct Operation with Integrated Tool Carrier
Additional Information
Willing to work flexible hours, including weekends and holidays if necessary., Comfortable working in outdoor environments and in various weather conditions., Passionate about staying current with new diesel technology and techniques.