Carlos Jones

Shutdown Nickel Plan

• To ensure the safety of all individuals involved, the following safety checks were diligently conducted prior to commencing any job related activities:
• Inspection of Refractory Installations: a comprehensive inspection was conducted to assess the condition of existing refractory installations, this evaluation aimed to identify the need for repairs or replacements that may be necessary to maintain optimal performance and safety.
• Inspection of Completed Jobs: before finalizing the shutdown, a thorough inspection was conducted to ensure quality assurance, this involved assessing completed jobs for any signs of defects or inconsistencies, ensuring that they met the specifications laid out in the drawings, by conducting this inspection, any potential issues were promptly identified and addressed.
• Compliant with Codes, Regulations, and Safety Standards: Throughout the shutdown process, all work was completed in compliance with applicable codes, regulations, and safety standards. This commitment ensured that all procedures were conducted safely, minimizing the risk of accidents or injuries.
• Completion of Job Assignments: each job assignment was meticulously executed according to accurate interpretation of drawings, this attention to detail ensured the successful completion of each task, paving the way for a hassle-free shutdown and a smooth transition back to regular operations.
• Monitoring Curing Times: Throughout the shutdown process, the curing times of refractory installations were monitored closely. This involved ensuring that the materials had sufficient time to set and reach optimal strength before allowing furnace operations to resume, by adhering to specific curing times, the risk of premature failure or accidents was eliminated.
• By implementing a comprehensive shutdown plan that follows rigorous safety protocols, ensures that work is completed in compliance with relevant regulations, and incorporates meticulous attention to detail, the risk of accidents or downtime is greatly minimized.

• Rebuilding Carbon Bake Furnace 66 Sections
• Daily safety progress and toolbox meetings
• As a Refractory Bricklayer, for the rebuilding of the Carbon Bake Furnace, it is essential be present on toolbox meetings and address any safety concerns or issues that have arisen.
• By holding these meetings we ensure that everyone is well-informed and aware of any potential risks or hazards that may be present on the site.
• During the rebuilding process, the application of brickwork and ceramic fibers is crucial. These materials provide insulation and stability to the furnace, ensuring optimal performance and safety. Our workforce is well-versed in the proper techniques and procedures for applying these materials, ensuring their accuracy and effectiveness.
• Monitored the safety of all construction activities
• Maintaining a safe working environment is of utmost importance during the rebuilding of the Carbon Bake Furnace.
• Enforcing compliance with occupational health and safety regulations and maintaining an adequate supply of approved safety and personal protective equipment (PPE) for the workforce.

Supervisor of Shutdowns in Belgium, France, Germany and Netherlands.

As Supervisor of Shutdowns, I am responsible for managing and coordinating the shutdowns of various projects for Tata Stell, Alcan and some projects, using CNC program, on a 3D printer to pre-casting blocks and preparation for dry-out.

This responsibility involves overseeing all aspects of the shutdown process, ensuring that the work is completed efficiently, safely, and within schedule.

During shutdowns, it is crucial to have a comprehensive plan in place to ensure that all necessary tasks and activities are executed smoothly.

This includes preparing shutdown schedules, coordinating with different departments, and mobilizing the necessary resources.

Additionally, I am responsible for monitoring the progress of the shutdown, identifying any potential issues or bottlenecks, and taking corrective actions as necessary.

Safety is always a top priority during shutdowns. I ensure that all necessary safety protocols and guidelines are followed, including proper PPE (Personal Protective Equipment), safety training, and hazard assessments.

I am also responsible for conducting regular safety inspections and ensuring that all equipment and machinery are in good working condition.

Another aspect of my role is effective communication and coordination with different stakeholders. This includes working with project managers, engineers, contractors, and team members to ensure that all shutdown activities are executed in compliance with project requirements, quality standards, and regulatory requirements.

Overall, my role as Supervisor is a critical one, ensuring that the work is completed safely, efficiently, and within schedule.

By overseeing all aspects of the shutdown process, I ensure that projects meet their objectives and that all stakeholders are informed and aligned.

Finally, I am responsible for reporting the progress of the shutdowns and providing regular updates to management, this includes analyzing data, identifying trends, and providing recommendations for improvement.

• Developing multiple buildings in the Sydney metropolitan area, Organise contracts with subcontractor’s, help to develop the site.
• Check the WHSMS according to NSW Workover and change the WHSMS on the progress of the work, with subcontractors
• Managed safety and health programs, enforcing compliance with occupational health and safety regulations
• Maintained adequate supply of approved safety and PPE supplies for work force
• Improved workplace safety and employee productivity by transitioning from manual safety procedures to digital safety management systems
• Monitored construction tasks to meet tight schedules and complete projects on time
• Communicated daily progress and incident reports to clients and corporate offices
• Tracked material usage and contractor hours to align projects with budgets
• Complied with safety procedures and monitored team members for adherence to safety protocols on job sites

• Building Glass Tank
• Managed safety and health programs, enforcing compliance with occupational health and safety regulations
• Maintained adequate supply of approved safety and PPE supplies for work force
• Improved workplace safety and employee productivity by transitioning from manual safety procedures to digital safety management systems
• Inspect and review all the material, according with the specifications
• Recording the progress of work daily, assist to develop production
• Review the drawings and specifications, with the client, help to coordinate the project on site, assistance the client on meetings and safety Rules
• Promoted workplace safety by checking team member compliance with WHS safety guidelines
• Assisted with maintenance and repair activities to keep buildings and equipment in safe and proper condition.

• As a Expert I'm in charge to do qualification on 2 Carbon Bakes, one with 66 section and the second 32 sections.
• Assuring the client apply with the drawings and specifications of A.P.
• Keeping all drawings and specifications in confidentiality.
• One video Conference P/W discussing quality of the job.
• Selected and documented materials and processes to meet design requirements.
• Reviewed engineering drawings and specified appropriate materials to meet design requirements.
• Tested materials analyzed data and generated reports to provide information to product development team.
• Defined, planned, and implemented materials and process investigations.

• As a Quality Control Inspector, for a new Carbon Bake Furnace of 66 sections, using IP.60 Aluminium Pechiney technology.
• Analyzed and evaluated existing refractories to identify deficiencies and recommend corrective measures.
• Implemented quality control objectives to resolve production issues, optimize product reliability and reduce costs
• Monitoring of compliance with specifications and drawings of Aluminium Pechiney.
• Monitoring and filing of all quality-related documentation
• Monitoring material receiving quality and issuing non-conformance reports if necessary.
• Maintained ISO documents within manufacturing facilities to comply with applicable regulations
• Checking if the contractor follows the drawings and spec of AP.60

• Building a new Carbon Bake Furnace with 66 sections, with AP. 60 technology.
• Directed and supervised team of 120 employees in daily operations.
• Monitored employee productivity to provide constructive feedback and coaching
• Complied with company policies, objectives, and communication goals
• Coordinated employee schedules according to shift changes and availability
• Reviewed completed work to verify consistency, quality, and conformance
• Established and enforced clear goals to keep employees working collaboratively
• Resolved customer complaints and adjusted policies to meet changing needs
• Identified and corrected performance and personnel issues to reduce impact to business operations.

• Shutdown across Europe
• Monitored employee productivity to provide constructive feedback and coaching
• Complied with company policies, objectives and communication goals
• Coordinated employee schedules according to shift changes and availability
• Provided ongoing training to address staff needs
• Reviewed completed work to verify consistency, quality and conformance
• Responded to customer questions regarding products, prices and availability
• Maintained operating schedules to provide effective coverage for key areas and achieve objectives
• Responded to employee concerns or complaints by coordinating with human resources team to solve issues
• Identified needs of customers promptly and efficiently.

• The binging of my career, start as Refractory bricklayer, after a few years become a leading hand.
• Managed safety and health programs, enforcing compliance with occupational health and safety regulations
• Maintained adequate supply of approved safety and PPE supplies for work force.
• Laid bricks in various patterns according to specifications.
• Measured and cut bricks to specific dimensions using a range of hand tools.
• Monitored employee productivity to provide constructive feedback and coaching
• Complied with company policies, objectives and communication goals
• Coordinated employee schedules according to shift changes and availability
• Provided ongoing training to address staff needs
• Reviewed completed work to verify consistency, quality, and conformance
• Established and enforced clear goals to keep employees working collaboratively
• Responded to customer questions regarding products, prices and availability
• Maintained operating schedules to provide effective coverage for key areas and achieve objectives
• Planned and managed resources to consistently meet production, quality, and cost goals
• Evaluated needs of departments and delegated tasks to optimize overall production
• Monitored operations and reviewed records and metrics to understand company performance.