Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Daniel Lee

Melbourne,VIC

Summary

Accomplished Reliability Test Engineer with a proven track record in the Automotive Industry, showcasing leadership in designing and validating automotive components. Expert in root-cause analysis and project management, significantly reduced equipment downtime and enhanced mechanical lab proficiency. Spearheaded the creation of innovative test fixtures, demonstrating technical and communicative prowess.

Overview

5
5
years of professional experience
1
1
Certification

Work History

Reliability Test Engineer (Mechancial)

Robert Bosch Australia
08.2022 - Current

Key Responsibilities

· Perform and oversee the testing of automotive Body Control Modules (BCM) and Keyless Entry (KE) components to validate quality and reliability against international and customer specifications.

· Manage the schedule of personal and test equipment for maximum utilisation and cost recovery.

· Design and validate vibration and tensile test fixtures against International and Customer specifications.

· Design and validate custom test equipment against Internation and Customer specifications.

· Mentor and lead student test engineers in Reliability Test Engineering and test apparatus design. Perform final reviews of work product.


Achievements

· Designed and validated a new set of vibration fixtures capable of testing high volumes of samples for current and future projects.

· Created new ingress protection (IP) testers and customised equipment tailored to meet specific customer test specifications.

· Reduced the downtime of test equipment due to breakdowns by implementing routine inspection and preventative maintenance schedules.

· Enhanced the proficiency and independence of the Mechanical Lab by creating detailed work instructions and providing comprehensive training to technicians.

· Contributed in the creation of a test specification for a newly integrated company.

Mechanical Engineering Student

Robert Bosch Australia
01.2020 - 08.2022

Key Responsibilities

· Design future automotive BCM and KE components for injection moulding.

· Perform design verifications of future product features and whole products.

· Assist senior engineers in developing validation test plans for future products.

· Manage and implement engineering changes utilizing SAP across the global organisation.


Achievements

· Designed the housing body of future BCM and KE products which is planned for series production in late 2025.

· Led the implementation of an engineering change for an existing product, coordinating efforts across multiple engineering and manufacturing locations worldwide.

· Assisted senior engineers in researching and selecting new materials to comply with Euro 7 standards.

Education

Bachelor of Engineering - Mechanical Engineering

Monash University
Clayton, VIC
11-2022

Diploma - Engineering

Chisholm Institute
11-2016

Skills

  • Leadership
  • Root-cause analysis
  • Project management
  • Technical communication skills
  • Documentation management
  • Requirements analysis

Certification

  • Vibration Analysis Category VCAT 1 Vibration Institute of Australia 2024 December

Timeline

Reliability Test Engineer (Mechancial)

Robert Bosch Australia
08.2022 - Current

Mechanical Engineering Student

Robert Bosch Australia
01.2020 - 08.2022

Bachelor of Engineering - Mechanical Engineering

Monash University

Diploma - Engineering

Chisholm Institute
Daniel Lee