Dion Bugeja
Bentley Park,Australia
Summary
Accomplished Diesel Fitter with extensive experience in the heavy diesel industry, specializing in hydraulic systems, Machining and MIG welding. Proven ability to enhance operational efficiency through effective team collaboration and strong work ethic. Skilled in rebuilding hydraulic cylinders and ensuring safety compliance, consistently delivering high-quality results in demanding environments.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Diesel Fitter
BDS Mechanical
Cairns, QLD
09.2024 - 07.2025
- Serviced prime movers, body trucks, trailers, and logistics equipment.
- Diagnose faults in drivetrains, chassis, and suspension components. Ensuring roadworthiness of trucks and trailer
- Oversee apprentices while verifying the quality of their workmanship.
- Executed welding and fabrication jobs on-demand to meet project needs.
- Provided labour hire services to multiple local workshops, enhancing operational capacity.
- Ensured strict adherence to safety protocols among apprentices during all tasks.
Diesel Fitter
BTMR (Batch Truck and Marine Repair)
Weipa, QLD
04.2024 - 08.2024
- Serviced and replaced components on various mining equipment, including Caterpillar 777F, 785, D11T, 993K, and 16G models.
- Trained apprentices on task execution and verified completed work for accuracy.
- Conducted detailed inspections of Dozers, Loaders, Graders, and Dump trucks to ensure optimal performance.
- Provided hands-on guidance to apprentices during maintenance processes for skill development.
Diesel Fitter
Cava Hydraulics and Engineering
MT Isa, QLD
08.2023 - 04.2024
- Performed servicing and inspections on fleet vehicles, including Toyota Hilux, Landcruisers, Isuzu D-Max, NPRs, Mitsubishi Canters, and Mazda BT-50s.
- Conducted repairs and services on Crown forklifts to ensure operational efficiency.
- Serviced stationary water pumps and generators at Mica Creek power station.
- Executed conveyor belt and agitator maintenance along with various fixed plant repairs at MIM and Gunpowder Mine.
- Completed multiple welding tasks for workshop equipment enhancement.
Head Mechanic
Bugeja Earthmoving
Cairns, QLD
11.2021 - 08.2023
- Diagnosed faults in hydraulic and air systems efficiently.
- Serviced trucks, machines, and trailers ranging from three to 30 tonnes, including Case, Kubota, and Caterpillar.
- Rebuilt hydraulic cylinders to restore functionality.
- Measured and fabricated hydraulic hoses from Ryco, Hydraulink, and Pirtek materials.
- Reconstructed truck and trailer brake systems, including brake drums, shoes, and wheel bearings.
- Hardfaced crusher jaws to extend lifespan.
- Maintained screening plant operations for optimal performance.
- Rebuilt top end of E7 Mack engine to enhance reliability.
Qualified Diesel Fitter
Perrott Engineering/Hydraulic Services
Cairns, QLD
01.2020 - 11.2021
- Oversaw onsite and workshop training for apprentices in hydraulic systems.
- Serviced and maintained hydraulic and accumulator systems on navy vessels.
- Installed hydraulic systems on fishing trawlers, including hard lines and suction pick-up.
- Executed installation of capstan and winch hydraulic systems on tugboats, incorporating various components.
- Completed full PTO hydraulic system installations on Western Star prime movers, ensuring precision and functionality.
- Rebuilt hydraulic cylinders, focusing on accurate measurement of rods, bores, and gland nuts.
- Reconstructed several overland conveyor gearboxes and brake cylinders to restore operational integrity.
- Diagnosed, inspected, rebuilt, and tested diverse hydraulic pumps and motors.
Apprentice/Diesel Fitter
Bugeja Earthmoving
Cairns, QLD
01.2016 - 12.2019
- Assisted tradesmen on site and in workshop to enhance operational efficiency.
- Diagnosed faults in hydraulic and air systems to ensure reliability.
- Installed quick hitch and auxiliary systems on two excavators to improve functionality.
- Serviced trucks, machines, and trailers ranging from three to thirty tonnes, including major brands.
- Rebuilt hydraulic cylinders to restore performance and extend service life.
- Measured and manufactured hydraulic hoses for precise fits.
- Rebuilt truck and trailer brake systems, including components such as drums and shoes.
- Serviced various braking components, ensuring optimal safety and compliance.
Apprentice Diesel Fitter
Zappala Diesel Service and Repairs Pty Ltd
Cairns, QLD
01.2015 - 11.2015
- Supported tradesmen on-site and in workshop settings to enhance productivity.
- Assisted tradesmen with engine and transmission rebuilds to ensure operational efficiency.
- Serviced trucks, machines, trailers, and tractors across multiple brands within three to 30 tonne range.
- Rebuilt hydraulic cylinders to restore functionality and performance.
- Measured and fabricated hydraulic hoses for custom applications.
- Reconstructed truck and trailer brake systems, including components such as drums, shoes, and boosters.
Trade Assistant
Zappala Diesel Service and Repairs Pty Ltd
Cairns, QLD
01.2013 - 01.2015
- Assisted tradesmen on-site and in workshop settings.
- Serviced trucks, machines, trailers, and tractors ranging from three to 30 tonnes.
- Maintained equipment including Case, Massey Ferguson, John Deere, Kubota, Caterpillar, Doosan, Hitachi, Mack, Freightliner, Kenworth, and Sumitomo brands.
Education
Certificate III - Mechanical Engineering
TAFE
Cairns, QLD01-2019
Certificate of Graduation - Yr12
St Augustine’s College
Cairns, QLD01-2014
Skills
- Physical job endurance
- Outdoor work enthusiasm
- Team collaboration
- Strong work ethic
- Safety compliance knowledge
- Effective direction following
- MIG welding proficiency
- Caterpillar machinery experience
- Mack truck experience
- Conveyor screening plant experience
- Semi trailer experience
- Float trailer experience
- Lathe machining proficiency
- Metal fabrication skills
- Accumulator certification
- Hydraulic cylinder rebuilding
- Hydraulic systems experience
- Hydraulic hose assembly
Certification
- Open Manual license.
- Machinery tickets for skid steer loader, excavator, and wheeled front end loader operations.
- Construction White Card.
- High Risk Work Licence.
References
- Lee Perrott, Manager, 0457 344 377, Perrott Engineering
- Andrea White, Manager, 0403 554 830, Bugeja Earthmoving
- Dave Hopgood, Supervisor, 0400 787 628, Cava Hydraulics and Engineering
- Gavin Batch, owner/boss, 0409 623 186, BTMR
- Andrew Hamilton, manager, 0421 719 332, BDS Mechanical (Cairns branch)
Timeline
Diesel Fitter
BDS Mechanical
09.2024 - 07.2025
Diesel Fitter
BTMR (Batch Truck and Marine Repair)
04.2024 - 08.2024
Diesel Fitter
Cava Hydraulics and Engineering
08.2023 - 04.2024
Head Mechanic
Bugeja Earthmoving
11.2021 - 08.2023
Qualified Diesel Fitter
Perrott Engineering/Hydraulic Services
01.2020 - 11.2021
Apprentice/Diesel Fitter
Bugeja Earthmoving
01.2016 - 12.2019
Apprentice Diesel Fitter
Zappala Diesel Service and Repairs Pty Ltd
01.2015 - 11.2015
Trade Assistant
Zappala Diesel Service and Repairs Pty Ltd
01.2013 - 01.2015
Certificate III - Mechanical Engineering
TAFE
Certificate of Graduation - Yr12
St Augustine’s College
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