Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Affiliations
Technical Books, Papers and Patents
Professional Summary
Timeline
Generic
Dr. Kishora Shetty

Dr. Kishora Shetty

Engineering Leader
Bangalore,Karnataka

Summary

I, Kishora Shetty, a PhD holder in Engineering from AcSIR - NAL, Bangalore, a Doctorate degree holder in Management Studies (in Materials Management), M.Sc Engg. post graduate from IISc, Bangalore with First Rank and B.E. graduate from NITK, Surathkal (with First Rank from Mangalore University), having 23 years of relevant work experience would like to apply for the above post at your esteemed organization. I am an Engineering Leader with rich experience in Aerospace, Energy, Strategy and Integration for future growth, Government relations, Business Development, Renewable Energy, Urban Mobility, disruptive and agile leadership, Design, Testing, Administration, Suppliers development, Sourcing, Engineering Management, Research & Development, Technology development, Project Management, Airworthiness Certification, Testing, Reliability, Knowledge Management, Six Sigma Green Belt etc. An excellent networker and have contacts with various Aerospace and Engineering companies, Suppliers and Laboratories in India and abroad. I have 23,600 connections in LinkedIn. Experience in working with the Indian Defence Services, Defence Research and Development Organization and Defence Public Sector Undertakings like HAL. Presently I am working as an Engineering Lead – Manufacturing Technology Integration at Boeing and responsible for Manufacturing Technology Integration, Technology development, Strategy to action, Suppliers Approval, Qualification, Suppliers Recovery, Production Support, Testing, NPD, Reliability, Design Support, Value Engineering etc. Proposed a new idea on Drones and UAVs operations and management for greater sustainability and efficient transportation which became one of the finalists in United Nations Sustainability Goals 2030 innovation challenge. Earlier worked as a Technical Leader, Materials & Processes Department in Component Engineering in Rolls-Royce India, Bangalore for 3 years with mentoring 14 Engineers Team. Earlier worked as Senior Lead Engineer - Airframe at Materials & Processes Department in AIRBUS India for 6.5 years. Here I was handling Aerospace Materials & Components design, development and qualification, Manufacturing, Supplier’s development, Sourcing, Research and Development etc. Also lead a project team of 25 Engineers. Interfaced with European Engineering team, Organized Knowledge Sharing Sessions and Industry-Institution interaction, etc. As a knowledge platform Leader handled 400 employees. Previously I was working as Manager (Staff Engineer) – Materials at Bloomenergy for two years and as a Scientist and Asst. Director in Centre for Military Airworthiness & Certification (CEMILAC), Defence Research and Development Organization (D.R.D.O), Bangalore, for eight and half years, Indian Seamless Steels & Alloys, Pune for a year.

Thank you.

Overview

23
23
years of professional experience
3
3
Certifications

Work History

Engineering Lead

Boeing India Pvt. Ltd
07.2019
  • Part of Boeing Manufacturing Technology Integration Team and responsible for Manufacturing Technology Integration, Strategy, Strategy to action, Business development, Suppliers Approval, Qualification, Suppliers Recovery, Production Support, Testing, NPD, Reliability, Design Support, Value Engineering, Materials and Components development etc
  • Additional responsibilities include Team building, Capability development, Certification, Materials selection, Materials support to Designers, Knowledge management, Quality Management, Safety, etc.

Technical Leader and, Staff Materials Engineer

Rolls, India Pvt. Ltd
Royce
08.2016 - 07.2019
  • Responsible for Team building, Capability development, Aero-Engine Materials selection, Component Definition Approval, Materials support to Designers, Manufacturing Technology, Knowledge management, EHS assessment of materials, New Product Development, Business Expansion, Knowledge Management, Quality Management, AS9100 Certification etc.

Senior Lead Engineer

AIRBUS India
04.2010 - 08.2016
  • In this Leadership role at Airframe Department’s Materials & Processes Team I was responsible for Project Management, Design, Aerospace Materials & Components Design, Development and Qualification (Advanced Aerospace Composites & Metals), Failure Analyses, Supplier development, Sourcing, Reliability testing, Knowledge Management, EHS assessment of Materials & Components and related activities
  • Involved in Budget planning, Administration, Technical assistance, Implantation of new products and processes, Sourcing, Quality Assurance & Quality Control
  • Also lead a team of 25 Engineers on a development programme involving aerospace components design, development & manufacturing
  • Successfully designed, developed and qualified 10 different high-end materials for Airframe applications in all the Airbus Aircraft Programmes and customized a Materials data management (GRANTA) tool
  • Having in depth knowledge of Additive Layer Manufacturing and 3D printing of Aerospace components.

Manager

Bloom Energy (India) Pvt. Ltd
Mumbai
04.2008 - 03.2010
  • In this role successfully achieved many Materials & Components R&D, design & development, validation, involved in components evaluation, Plant operations, Manufacturing, Heat treatment,
  • Omponents testing, Reliability testing, Materials selection, Failure Analyses, Vendor development, Sourcing critical components, Suppliers approval etc., for production and timely delivery of systems
  • Involved in making sourcing strategies, evaluation of suppliers, extensive testing of materials & components, liaise with multifunctional teams from booth India & Overseas
  • Responsible for
  • Ontd..
  • 4 - 4 – materials & components testing (chemical analysis, NDT, mechanical testing, SEM, optical microscopy etc
  • Key player in sourcing castings from India
  • Collaborated with USA team for product development, Testing, Reliability, Supplier Qualification etc.

Scientist and, Asst. Director

DRDO
Bangalore
12.1999 - 04.2008
  • Working with the Indian Defence Services including IAF and Defence Public Sector Undertakings like HAL, MIDHANI, CMTI etc
  • Responsible for indigenization, development, sourcing and Airworthiness certification including design, development and manufacturing of Aerospace Metallic materials & components (Titanium alloys, Special Steels, Super alloys and Aluminium alloys, Castings, Forgings, Powder Metallurgy components), Elastomers, Composites etc., for application in Nation’s prestigious Aircraft, Aero-Engines and Helicopter programmes
  • Involved in design and development of components, design validation, testing and evaluation of the components, preparation of test plans, evaluating these components for Airworthiness Certification and making the technical documents
  • I was also involved in the Failure Analyses activities of aero-engines, aircraft and helicopter components
  • Guided and mentored scientists and technical officers on various projects.

Research Scholar

Indian Institute of Technology Madras
Chennai
07.1999 - 12.1999
  • Worked as in the Laboratory and conducted experiments for B
  • Tech Students
  • Involved in setting up lab scale nitriding facility

Engineer

Indian Seamless Steels and Alloys Ltd
Pune
09.1998 - 06.1999
  • In the first job at Indian Seamless Steels and Alloys Ltd., involved in the making of steels for automotive applications, Plant operations, Production Planning & Control, QA etc.

Education

Ph.D. - Aerospace Engg - Composites

Academy of Scientific & Innovative Research, NAL
08.2014 - 08.2020

Ph.D. - Management

Zenith Institute of Business Management
07.2009 - 12.2011

Master of Science - Materials Engineering

Indian Institute of Science
07.2005 - 07.2007

Materials & Metallurgical Engineering

National Institute of Technology Karnataka
09.1994 - 06.1998

Skills

Aerospace Materails

Manufacturing

Metals

Failure Analyses

Composites

Airworthiness

Research & Development

Strategy

Innovation

Invention

Reliability

Material Analyses

Networking

Knowledge Management

Supplier Development

Sourcing

Qualification

Testing

Six Sigma Grren Bel

Accomplishments

Exceptional Performance Award by Boeing for ‘Critical Problem Solving and Working Together’.

Pride@Boeing Accomplishment Award – 9 Awards - one for Safety and eight for projects.

Silver Award and Quality Award from Rolls-Royce in 2018.

Excellence Award 2012 from AIRBUS Global and 2011 from AIRBUS India.

Best M.S thesis award from Materials Engineering in the year 2007 - IISc, Bangalore.

National Science Day Award - 2004: From Scientific Advisor to Govt. of India

Citation from C.E (Airworthiness), CEMILAC in 2002 for the development of Titanium alloys.

‘SMIORE’ gold medal for securing first rank in B. E.

National Award on Sasya Sanjeevini – All India Radio in 1991.

Certification

NDT (LPI, MPI, UST, Radiography) Level II

Affiliations

Indian Institute of Metals (IIM) – Life Member

Society for Aerospace Quality & Reliability (SAQR) – Life Member

Aeronautical Society of India (AeSI) – Associate Member

Institution of Engineers (India) (IE (I)) – Graduate Member

Innovation Explorers by Elsevier – Selected Member

Indian Society for Advancement in Materials Engineering – Life Member

Technical Books, Papers and Patents

One of the co-authors for the book ‘Aerospace Materials – with material technology for Engineers’, Vol. IV and V, published by S. Chand and Company, New Delhi in 2003.

Till date presented/published thirty technical papers related to Technology and R&D in National and International conferences, seminars and journals. Peer Reviewer for six International Journals.

One patent holder, Four applications filed for patent and Twenty Five Trade Secrets holder.

Professional Summary

· An expert Aerospace and Energy sectors, Manufacturing, Management, Strategy and Integration, Business Development, Renewable Energy, Urban Mobility, disruptive and agile leadership, Design, Testing, Administration, Suppliers development, Manufacturing Technology, Composites, Qualification, Suppliers Development, Sourcing, Procurement, People Management, Airworthiness Certification, Testing and Reliability, New Product Development, Operations, Design validation, Research & Development, Technology, Project Management, Planning, Knowledge Management, EHS assessment, Materials data management, Laboratories development, Team Management, Cost reduction/Value Engineering, SQCDP and related activities.

· My experience and expertise include,

· New Product Development, New Product Introduction, Business Proposal Preparation, Supplier Development, Manufacturing, Production Control, Quality Assurance.

· Experience on NABL and ISO/IEC 17025: 2017 guidelines. Metallurgical Testing, NABL accreditation, Quality Management and Metallography.

· Aircraft and Aero-engines system Engineering, Design, Manufacturing, Qualification, Operations Management, Quality Management, Project Management etc.

· Cost and Resource Management including managing proposal preparation in response to RFIs, RFPs, compliance matrices and managing internal and external team members for project execution on time with quality and cost savings.

· Planning activities for new project, establishing production facilities including Testing facilities and Technology transfer.

· Effective internal and external customers management with OTD (On Time Deliver) and RFT (Right First Time) with right quality and Price/Cost.

· Complete Leadership and Management of Team, Processes, and Products

· Environmental/occupational health & safety, New Product Introduction

· Continuous Improvement (cost, quality, productivity, operational excellence) and cost reduction, Good knowledge and experience in SAP.

· Excellent Networker with huge professional and Industrial, OEMs contacts and with various Aerospace companies, Suppliers and Laboratories in India and abroad.

· Quality in charge for Materials & Processes team and responsible for scheduling and conducting various Audits. In-charge for AS9100 Certification audits from Materials and Processes Team.

· Effectively interfacing with USA team and European Team, Procurement and Quality Organizations, Suppliers for product design, development, testing, Supplier assessment, production etc.

· Leading complex root-cause and corrective action activities to ensure manufactured parts and processes meet engineering and regulatory requirements.

· Lead many cost improvement activities at Rolls-Royce related to materials and processes.

· Developed new materials and processes through Research & Development (R&D) projects thereby improved production quality, safety, and reliability. Involved in Additive Layer Manufacturing / 3D Printing and Metal Injection Moulding (MIM).

· Leader for a knowledge management platform in Airbus India. Expert in organizing knowledge sharing sessions, team building, students’ mentorship and wellbeing.

· Expert in Environment, Health and Safety (EHS) aspects.

· Successfully developed a new Shape Memory Stainless Steel for Aerospace application. Applied for patent worldwide for this alloy.

· Identification and approval of Suppliers, preparation of sourcing strategies, giving technical support to the supplier. Participating in root-cause and corrective action activities to ensure manufactured parts and processes meet engineering and regulatory requirements.

· Managing and leading Cost reduction initiatives. Two Cost reduction ideas proposed and worked on to realize a total cost savings over 1500k GBP for the Company.

· Worked for a start-up in for two years and successfully developed suppliers, designed & developed many components, sourced castings & machined components and also developed short & long-term growth plan. Instrumental in Manufacturing Technology Integration.

Timeline

Engineering Lead

Boeing India Pvt. Ltd
07.2019

Project Management Professional (Training completed)

10-2017

Technical Leader and, Staff Materials Engineer

Rolls, India Pvt. Ltd
08.2016 - 07.2019

Ph.D. - Aerospace Engg - Composites

Academy of Scientific & Innovative Research, NAL
08.2014 - 08.2020

Senior Lead Engineer

AIRBUS India
04.2010 - 08.2016

Ph.D. - Management

Zenith Institute of Business Management
07.2009 - 12.2011

NDT (LPI, MPI, UST, Radiography) Level II

11-2008

Six Sigma Green Belt

08-2008

Manager

Bloom Energy (India) Pvt. Ltd
04.2008 - 03.2010

Master of Science - Materials Engineering

Indian Institute of Science
07.2005 - 07.2007

Scientist and, Asst. Director

DRDO
12.1999 - 04.2008

Research Scholar

Indian Institute of Technology Madras
07.1999 - 12.1999

Engineer

Indian Seamless Steels and Alloys Ltd
09.1998 - 06.1999

Materials & Metallurgical Engineering

National Institute of Technology Karnataka
09.1994 - 06.1998
Dr. Kishora ShettyEngineering Leader