Open To Work
Ehsan Bilal
Manufacturing
Queensland,Australia
Work Preference
Desired Job Title
Production ManagerProduction SupervisorProcess TechnicianProcess EngineerAutomotive Control EngineerWork Type
Full TimeLocation Preference
On-SiteRemoteHybridLocation: Queensland, Australia, AU
Open to relocation: Yes
Salary Range
$130000/yr - $200000/yrImportant To Me
Career advancementWork-life balanceCompany CultureHealthcare benefitsPersonal development programsSummary
Results-driven Production Manager with extensive experience in Lean manufacturing and continuous improvement. Proven ability to optimize production processes, enhance team performance, and drive operational efficiency through data-driven evaluations and stakeholder collaboration. Achievements include significant waste reduction and on-time project delivery while maintaining high safety and quality standards. Recognized for effective leadership in staff development and fostering cross-functional teamwork to exceed corporate objectives.
Overview
11
11
years of professional experience
Work History
Production Manager
BJP Laboratories
, Australia
11.2023 - Current
- Directed daily operations for over 150 production employees across two sites and shifts, ensuring compliance with safety standards and smooth workflows.
- Analyzed KPIs to track team efficiency, identifying improvement opportunities and implementing performance enhancement strategies.
- Facilitated coaching sessions and training programs to strengthen workforce engagement and capabilities.
- Championed Lean methodologies, eliminating waste and enhancing operational efficiency across processes.
- Conducted FMEA, SMED, and risk assessments to effectively mitigate process inefficiencies.
- Collaborated cross-functionally with R&D, QA/QC, and process engineering for continuous process improvements.
- Implemented policies that enhanced operational efficiency while driving automation for reliable processes.
- Resolved customer issues with knowledgeable service, promoting high satisfaction levels.
Production Supervisor
BJP Laboratories
, Australia
03.2022 - 10.2023
- Directed production teams in adherence to WHS, cGMP, and TGA standards, ensuring safe and efficient operations.
- Optimized workforce ratios, equipment capacity, and material flow to meet output and quality targets.
- Led continuous improvement initiatives and collaborated with R&D and QA to achieve key production goals.
- Conducted performance monitoring and provided feedback to enhance process efficiency and compliance.
- Maintained accurate documentation and ensured strict adherence to Standard Operating Procedures (SOPs).
Process Technician
Asahi Beverages
Goodna, Australia
01.2018 - 02.2022
- Delivered process optimization and improvement initiatives on the Blow Fill line to increase throughput and reduce waste.
- Supported loss and waste reduction programs through Six Sigma-based root cause analysis.
- Conducted asset care, preventive maintenance, and calibration activities for critical systems.
- Led Operational Excellence deployments and contributed to RCA investigations and fault resolution.
- Ensured compliance with GMP and HACCP standards while maintaining high levels of product quality and efficiency.
Process Engineer
Asahi Beverages
Tullamarine, Australia
01.2017 - 12.2017
- Designed and implemented process improvements and new manufacturing methods to enhance efficiency.
- Performed production data analysis, time studies, and layout design for optimized material handling.
- Collaborated with engineering and management to maintain quality and reliability standards.
- Supported daily production planning and raw material management to ensure operational continuity.
Automotive Control Engineer
RACV
Melbourne, Australia
12.2015 - 12.2016
- Performed diagnostic testing, system analysis, and component replacement for electronic and mechanical systems.
- Developed and implemented testing procedures ensuring compliance with strict engineering standards.
- Delivered technical reports, maintained detailed records, and trained junior technicians.
Engineering Intern
AIQ Global
Kuala Lumpur, Malaysia
10.2014 - 12.2014
- Supported project managers in site supervision, materials tracking, and progress reporting.
- Ensured construction quality compliance with specifications and safety standards.
- Interpreted technical drawings and assisted in compiling project documentation.
Education
Professional Year Certificate - Engineering
03.2017
B. Eng. (Hons) - Robotics and Mechatronics Engineering
07.2015
Certificate - Pre-Engineering
05.2010
Skills
- Lean manufacturing and continuous improvement
- Production optimization and line balancing
- Process design and flow-oriented layouts
- Cost-benefit analysis and rate readiness analysis
- Root cause analysis and Six Sigma implementation
- Time and motion studies
- Data-driven process evaluation
- WHS, CGMP, and TGA compliance
- Stakeholder collaboration
- Leadership development
- Equipment optimization
Certifications And Technical Skills
- Six Sigma Certification
- Lean Manufacturing Workshop
- HACCP Certification
- Safe Lock Out Tag Out Instruction
- Forklift License
- SAP & Microsoft Office Suite
- Navitas Certificate IV Business
- Engineers Australia Membership
Languages
- English
- Urdu
- Hindi
- Sindhi
References
Available upon request.
Timeline
Production Manager - BJP Laboratories
11.2023 - Current
Production Supervisor - BJP Laboratories
03.2022 - 10.2023
Process Technician - Asahi Beverages
01.2018 - 02.2022
Process Engineer - Asahi Beverages
01.2017 - 12.2017
Automotive Control Engineer - RACV
12.2015 - 12.2016
Engineering Intern - AIQ Global
10.2014 - 12.2014
Navitas - Professional Year Certificate, Engineering
Swinburne University of technology - B. Eng. (Hons), Robotics and Mechatronics Engineering
DA Degree College - Certificate, Pre-Engineering