Fazal Ur Rehman
Shepparton,VIC
Summary
Detail-oriented and results-driven Reliability Management professional with over 15 years of experience in maintenance planning, asset reliability, and continuous improvement within complex industrial and dairy food manufacturing environments. Proven track record in designing and deploying proactive maintenance programs, including RCM and FMEA, while leveraging SAP and MEX CMMS to conduct root cause analysis that achieves measurable gains in uptime, cost efficiency, and safety culture. Expertise in leading maintenance teams and managing vendors, effectively engaging stakeholders through the development of strategic plans and coordination of complex projects. Strong skills in resource allocation, timeline management, and data analysis drive successful outcomes, complemented by a focus on team collaboration, adaptability to changing needs, problem-solving abilities, and effective communication.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Reliability Planner
Noumi Limited (Pactum Food Dairy)
01.2025 - Current
- Collaborate closely with automation vendors and site teams to enhance equipment lifecycle in Dairy Food environments.
- Implemented best practices in planning methodologies, resulting in increased efficiency and effectiveness across all projects.
- Evaluated proposals from vendors and contractors, selecting those that provided optimal value while meeting project requirements.
- Engaged in both long and short-term project planning, strategising for on-time, high-quality deliverables.
- Oversee A$10M OPEX & 3.5 M AMC budget covering mechanical, electrical, and spare parts service agreements.
- Supervise maintenance technicians and coordinate over 50 contractors during Shutdown TPM activities.
- Ensure spare parts inventory management aligns with stock targets and operational efficiency.
- Collaborated with cross-functional teams to align goals and ensure project success.
- Optimized inventory control, reducing waste and improving cost efficiency.
- Identified potential risks, implementing mitigation plans to minimize impact on project timelines.
- Worked directly with production personnel to resolve production scheduling issues and conflicts.
- Prioritized schedules to meet project goals and overall customer satisfaction.
- Supported senior leadership by developing status reports on activities related to planning, scheduling, cancellation, inquiries, resourcing, risk mitigation, and proposal development for various events.
- Implemented contingency plans to address last-minute changes or unforeseen events.
- Analyzed event costs to identify areas of improvement and cost savings.
- Developed strong relationships with stakeholders, ensuring clear communication and timely resolution of issues.
- Developed and implemented efficient inventory management system to reduce waste and optimize supply chain operations.
- Optimized inventory control, reducing waste and improving cost efficiency.
- Led integration of green technology into new development projects, promoting sustainability and innovation in planning practices.
- Fostered professional development within planning team by organizing regular training sessions on emerging industry trends and technologies.
Assistant Maintenance Manager
Al Ain Farms & Livestock
01.2019 - 01.2025
- Company Overview: UAE
- Led maintenance support for Dairy Food processing automation systems.
- Utilized SAP CMMS to streamline workflows and reduce spare parts lead times.
- Managed contractors, vendors, and maintenance budgets efficiently.
- Co-led HACCP, Dairy Food safety, and OHS audits, driving continuous improvement plans.
- UAE
- Administered and enforced company policies and procedures for maintenance and grounds personnel.
- Developed preventative maintenance schedules to proactively address potential issues before they escalated into costly repairs or downtime.
- Established business plans and provided guidance and direction for successful implementation.
- Contributed to sustainability efforts by identifying opportunities for waste reduction and environmentally responsible practices within the facility''s operations.
Maintenance Supervisor
SADAFCO
01.2017 - 01.2019
- Company Overview: Saudi Arabia
- Supervised daily maintenance operations in Dairy Food production, ensuring timely fault diagnosis and equipment repair.
- Coordinated shift handovers, maintaining strict compliance with OHS and Dairy Food safety standards.
- Coordinated preventative maintenance schedules, verifying equipment safety and function.
- Streamlined work order processes for increased efficiency in addressing maintenance requests and tracking progress.
- Supported Root Cause Analysis (RCA) and continuous improvement initiatives across production lines.
- Saudi Arabia
- Supervised 22 employees and scheduled shifts.
Maintenance Shift Engineer
Awal Dairy Company
01.2013 - 01.2014
- Company Overview: Bahrain
- Managed shift maintenance activities for Dairy Food processing and packaging lines.
- Performed fault finding and preventive maintenance to minimize downtime.
- Participated in safety audits and collaborated with operations to ensure smooth shift transitions.
- Bahrain
Maintenance Technician
Shakarganj Food
01.2010 - 01.2013
- Company Overview: Pakistan
- Conducted mechanical and electrical maintenance and troubleshooting of Dairy Food production equipment.
- Assisted in equipment installations, planned maintenance, and emergency repairs.
- Contributed to safety and reliability improvement initiatives.
- Pakistan
Education
MTech - Mechanical Engineering
European International University
France01.2023
B. Tech - Mechanical Engineering
Preston University
Pakistan01-2013
Skills
- Reliability-Centre Maintenance (RCM)
- Project feasibility studies
- Sustainability practices
- Microsoft office
- Tetra Pak, GEA and SPX High-speed aseptic filling proficiency
- UHT long-life , Nutritional and lactoferrin processing
- A2 Dairy Processing
- Operations management
- Production planning
- Cost control
- Lean manufacturing processes
- ISO compliance
Certification
- Reliability Management Training with MEX Software” from Your Maintenance Coach Australia
- ISO 9000 / ISO 22000, Dubai
- Six‐Sigma Green Belt, Dubai
- HACCP Awareness, Pakistan
- Food Fraud & Food Defence, BISCE Board UK
- Advanced Packaging, PLC Programming (Siemens S7, Rockwell RS Logix)
- Project Management, A3 Speed, AB Drives, RS Logic 5000,
- Tetra Pak Process CMMS SAP, Siemens, Microsoft Office Suite
- Tetra Pak A3 Speed , A3 Flex, UHT Steriliser, Homogeniser Maintenance Training
Timeline
Reliability Planner
Noumi Limited (Pactum Food Dairy)
01.2025 - Current
Assistant Maintenance Manager
Al Ain Farms & Livestock
01.2019 - 01.2025
Maintenance Supervisor
SADAFCO
01.2017 - 01.2019
Maintenance Shift Engineer
Awal Dairy Company
01.2013 - 01.2014
Maintenance Technician
Shakarganj Food
01.2010 - 01.2013
MTech - Mechanical Engineering
European International University
B. Tech - Mechanical Engineering
Preston University
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