SAP (PP , MM & SD)
GAUTHAM MANOHARAN
Production Planner
Summary
Dynamic Production Planner with success in supporting production operations and supply chain management. Highly adept and detail-oriented in developing production schedules, promoting operational efficiency, managing inventory and coordinating logistics. Proven history of managing complex production schedules aligned with sales forecasting and customer order deadlines. Expert in maintaining meticulous records to identify aspects needing improvement and develop solutions.
- Manufacturing Experience: Proven track record of applying mechanical/industrial engineering expertise and consultative approach to drive product modelling/design and optimization of end-to-end manufacturing processes in fast-paced environments.
- Continuous Improvement Focus: Excel in leveraging best-in-class technologies and Lean manufacturing techniques to drive continuous improvement in product features and functionality in line with industry quality standards and customer requirements.
- Cross-Functional Collaboration: Demonstrated success in cultivating robust cross-functional relationships and building strategic alignment between clients, suppliers, and management to ensure on-time and on-budget execution of engineering projects.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Production Planner
Metso Outotec
Canning Vale, WA
08.2022 - Current
- Leveraged SAP production planning tools to optimize end-to-end manufacturing processes and improve supply chain management, providing real-time production data, evaluations, and planning information to enable informed decision-making.
- Directed materials planning and team performance to meet company goals, utilizing SAP to optimize production schedules for diversified manufacturing operations and develop new production processes to enhance efficiency and productivity.
- Managed inventory levels for made-to-stock (MTS) items, reviewing inventories regularly to ensure consistent availability and adherence to production schedules, and ordered materials proactively to prevent stockouts.
- Engaged in long and short-term project planning to ensure timely, high-quality deliverables, monitored workload and supply base to identify capacity constraints and risks, and prepared comprehensive production reports for management review.
- Collaborated closely with production personnel to resolve scheduling conflicts and issues, customized SAP production planning tools to support factory initiatives, and continuously improved production planning processes to enhance accuracy and efficiency, resulting in higher throughput and shorter manufacturing lead times..
Manufacturing Engineer
Metso Outotec, Metso Minerals
Perth, WA
12.2019 - Current
- Directed the design, development, and implementation of cutting-edge, high-impact manufacturing solutions to optimize end-to-end manufacturing processes.
- Utilized extensive knowledge of mining machinery and their wear components, as well as injection molding and compression molding processes, to lead computer-aided modeling and product design aligned with customer requirements.
- Deployed a comprehensive suite of best-in-class industry tools and lean manufacturing techniques, including Six Sigma, Overall Equipment Effectiveness (OEE), Kanban, and Value Stream Mapping, to continuously improve manufacturing processes.
- Leveraged critical insights from detailed reviews of existing product design and manufacturing techniques, as well as final product performance, safety, and reliability data, to recommend strategic design changes and process improvement initiatives.
- Collaborated closely with the reporting head to execute work plans and provided regular support to the Customer Order Engineering team on manufacturing design queries.
- Planned and implemented periodic process audits and reviews to ensure manufacturing process compliance with all Australian Standards (AS) and ISO 9001, ensuring adherence to the highest standards of manufacturing techniques.
Graduate Intern
Wenco Pty Ltd
Perth, WA
08.2019 - 10.2019
- Managed the end-to-end product/project management lifecycle, from requirements gathering to handover, ensuring successful project completion on time and within budget.
- Utilized data analysis skills to generate precise production reports and models, while also performing regular equipment maintenance and modifications to enhance safety and reliability.
- Maintained close oversight of project scope, budget, and deadlines, working collaboratively with suppliers, clients, and managers to ensure successful project outcomes.
Education
Master of Engineering (MEng) - Industrial Engineering
Curtin University
Bachelor of Engineering (BEng) - Mechanical Engineering
Anna University
Skills
Data Analysis
Agile MethodologiesLean Manufacturing OperationsProduction Planning & ModellingTechnical Project ManagementProduct Lifecycle ManagementProcess Design & OptimizationPerformance Analysis & ReportingStakeholder RelationsStrategic Sourcing/ProcurementMS Excel advanced
Affiliations
- Graduate member of the Institution of Engineers Australia (Grad.EAust)
- Certified in Agile management with hands on JIRA software
Accomplishments
- Spearheaded the implementation of a live production monitoring system at Metso Outotec as part of the strategic transition towards industry 4.0, resulting in live feedback on machine production efficiency and downtime across all global plants.
- Redesigned the machine layout on the shop floor at Metso Outotec using value stream mapping, resulting in a 20% reduction in overall manufacturing lead time.
- Streamlined and maximized the use of a fully automated injection molding machine (and related manufacturing process) at Metso Outotec, resulting in a 93% increase in output rate.
- Supported a product design change in collaboration with the Customer Order Engineering team at Metso Outotec to deliver both manufacturing efficiencies and sustainability-related improvements, which includes:
- 33% reduction in manufacturing lead time
- 15% Carbon dioxide emission in the manufacturing process
- 1.4 ton reduction in the quantity of rubber going to landfill.
Software
MS EXCEL Advanced
MS Project
MS Office Suite
Certification
Agile Management with JIRA
Timeline
Production Planner
Metso Outotec
08.2022 - Current
Manufacturing Engineer
Metso Outotec, Metso Minerals
12.2019 - Current
Graduate Intern
Wenco Pty Ltd
08.2019 - 10.2019
Master of Engineering (MEng) - Industrial Engineering
Curtin University
Bachelor of Engineering (BEng) - Mechanical Engineering
Anna University