George Dzolis
Ivanhoe,VIC
Summary
Accomplished Plant Manager at Aldus Foilmakers, adept in operations management and team development. Spearheaded initiatives that enhanced production efficiency and reduced costs, achieving significant improvements in plant performance. Excelled in implementing quality control and safety management protocols, fostering a culture of continuous improvement and operational excellence. Demonstrated leadership by mentoring staff, optimizing processes, and aligning plant capabilities with strategic business goals.
Overview
31
31
years of professional experience
Work History
Plant Manager
Aldus Foilmakers
03.1993 - Current
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Directed employees and related programs to maximize team productivity and facility output.
- Provided direction and leadership to all levels of employees and managers.
- Boosted employee morale and productivity through effective leadership and motivational techniques.
- Led, trained and coached plant staff to facilitate high levels of productivity and quality.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Balanced labor needs with production schedules to optimize workforce utilization while maintaining output targets.
- Maximized plant safety through proactive strategies and well-structured training.
- Created plant policies and procedures for safe and productive operations.
- Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
- Mentored and developed staff members, promoting professional growth opportunities within the organization.
- Maintained quality of product with robust inspections and assessment team.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
- Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
- Implemented quality control measures to reduce defect rates and enhance product quality consistently.
- Implemented useful inventory management and tracking systems to reduce costs and improve operations.
- Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
- Conducted thorough root cause analyses on production issues, identifying solutions for continuous improvement efforts.
- Identified and resolved process and equipment issues to minimize production downtime.
- Analyzed production data and prepared reports for senior management.
- Coordinated with other departments to align production with customer requirements.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
- Operated specialized equipment, gauges and instruments to track and assess gas levels.
- Collaborated with technical and administrative teams to develop and implement successful corrective plans.
- Trained in and implemented emergency response procedures to protect team members and property.
- Devised and administered cost control initiatives saving $60k pa..
- Scrutinized production output and identified areas for improvement.
- Implemented quality control system to review products against technical specifications and corporate standards.
Research and Development Chemist
Aldus Foilmakers
03.1993 - Current
- Developed novel analytical techniques for characterizing complex mixtures, improving overall understanding of reaction mechanisms.
- Presented research findings at industry conferences, effectively communicating complex concepts to diverse audiences.
- Evaluated potential suppliers for raw materials, ensuring consistent quality at competitive prices for R&D initiatives.
- Contributed to the successful launch of several new products through collaborative efforts with cross-functional teams.
- Collaborated with marketing teams to provide technical support for product launches and promotional materials.
- Optimized chemical synthesis methods, leading to increased product yield and reduced waste generation.
- Collaborated with sales team on product development projects.
- Maintained regulatory compliance for all projects.
- Planned and conducted over200 research experiments.
Purchasing Manager
Aldus Foilmakers
03.1993 - Current
- Achieved cost savings by negotiating contracts and pricing with suppliers.
- Streamlined procurement processes for increased efficiency and reduced lead times.
- Managed supplier relationships to ensure timely delivery of products and services.
- Implemented strategic sourcing initiatives, reducing overall purchasing costs.
- Optimized inventory levels by implementing demand forecasting techniques and just-in-time purchasing strategies.
- Established long-term agreements with strategic suppliers, securing favorable pricing and delivery terms.
- Developed risk management strategies to mitigate potential disruptions in the supply chain.
Quality Manager
Aldus Foilmakers
03.1993 - Current
- Managed root cause analysis investigations, determining underlying issues in product failures and implementing corrective actions as necessary.
- Managed and archived quality documentation and participated in internal and external quality audits.
- Facilitated cross-functional team collaboration, ensuring seamless communication between departments regarding quality matters.
- Evaluated quality problems and performed assessments to identify and resolve issues.
- Provided training to employees on best practices in quality management, fostering a culture of excellence within the organization.
- Updated quality control standards, methods, and procedures to meet compliance requirements.
- Increased customer satisfaction through adherence to quality standards and customer requirements.
- Followed quality standards and procedures to minimize errors and maximize customer satisfaction.
- Calibrated instruments and scales in production area and quality lab.
- Optimized supply chain operations through close collaboration with vendors on quality assurance matters, improving supplier relationships over time.
- Devised specifications for processes.
- Reduced product defects by introducing advanced testing methodologies and equipment into production processes.
- Evaluated employee performance and conveyed constructive feedback to improve skills.
- Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
- Used industry expertise, customer service skills and analytical nature to resolve customer concerns and promote loyalty.
- Set aggressive targets for employees to drive company success and strengthen motivation.
Education
Bachelor of Science - Chemistry Double Major Organic /inorganic
University of Ballarat
Melbourne, VIC11.1988
Skills
- Plant and warehouse operations
- Project Management
- Operations Management
- Production Planning
- Safety Management
- Continuous Improvement
- Performance Improvements
- Production Scheduling
- Facility Management
- Team building and development
- Training programs
- Scheduling
- Logistics Coordination
- Work Delegation
- Lean Manufacturing Processes
- Compliance understanding
- Cost Control
- Schedule Management
- Energy management
- Cost controls
- ISO Compliance
- Waste Reduction
- Facilities Maintenance
- Environmental Sustainability
- Project Coordination
- Cost Reporting
- Environmental Compliance
- Regulatory Compliance
- Decision-Making
- Safety assessment
- Team Development
- Troubleshooting skills
- Plant Maintenance
- Staff Training
- Team Management
- Quality Control Management
- Equipment Operation
- Material handling expert
- Safety Protocols
- Employee Hiring
- Strategic thinker
- Team Training
- Production Problem Resolution
- OSHA Regulations
- Quality Assurance
- Maintenance Planning
- Employee Performance Reviews
- Equipment Troubleshooting
- Report Writing
- SAP
- Product Planning
- Critical Thinking
- Lean Manufacturing
- Corrective Maintenance
- Maintenance Scheduling
- New Process Development
- Performance monitoring
- Preventive Maintenance Programs
- KPI Tracking
- Total Quality Management
- New Employee Hiring
- Maintenance Inspections
- Production Order Review
- Mechanical Maintenance
- Health and safety compliance
- Staffing Requirement Determination
- Cost Control Programs
- Equipment Maintenance
Accomplishments
- Supervised team of 25 staff members.
- Achieved new product development by completing detailed analysis of customer requirements followed by intensive field trials.
- Resolved product issue through consumer testing.
- Collaborated with team of 5 in the development of security foils for the US government..
- Documented and resolved quality control issues which led to positive outcomes.
Affiliations
- APESMA,
- Surface Coatings Association Australia
AFL ,music,gardening
Followed and played AFL since the age of 12,
Huge music fan of all 70's ,80's
Enjoy keeping the garden neat and clean.
Enjoy the vegetable and fruit trees.
I also like the Beach.
Timeline
Plant Manager
Aldus Foilmakers
03.1993 - Current
Research and Development Chemist
Aldus Foilmakers
03.1993 - Current
Purchasing Manager
Aldus Foilmakers
03.1993 - Current
Quality Manager
Aldus Foilmakers
03.1993 - Current
Bachelor of Science - Chemistry Double Major Organic /inorganic
University of Ballarat
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