Harshal Khairnar
Rowville,VIC
Summary
Degree qualified Mechanical Engineer with 10+ years experience working in Product Engineering and manufacturing roles in heavy duty truck industry. Proven experience in technically challenging and demanding roles and have experience in a wide spectrum of CAD, manufacturing processes, failure analysis and operations.
Overview
22
22
years of professional experience
Work History
Production and Quality Engineer
Eaton Industrial Systems Pty. Ltd.
11.2017 - Current
- Develop and execute production schedules based on business demands (Automated and manual transmissions and clutches)
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Maximize effectiveness of production team, equipment and materials to produce multi-line products within planned schedules while reducing costs
- Ensure safe work environment through implementation of safety awareness programs and compliance with OHSA
- Develop technical documents including work instruction manuals and procedure manuals
- Responsible for customer and supplier quality
- Support failure analysis for new and existing products.
Senior Product Engineer (Design)
Eaton Industries Pvt Ltd.
01.2011 - 10.2017
- Established clear communication channels between engineering departments, fostering collaboration and efficiency in project execution.
- Responsible for meeting customer deadlines for submitting Engineering samples and resolving any performance or quality issues during validation trials (internal and external)
- Worked closely with OEM Engineers to understand their requirement and conceptualize requirement into actual design (system)
- Prepared different concepts and organized design reviews
- Prepared DFMEA, DVPR and design score cards
- Used CAD to draft constructions, explore designs and display photorealistic images using SolidWorks and Pro-E
- Used PLM Software like Matrix, Wind-chill and Enovia for product documentations
- GD and T Expert with excellent manufacturing process knowledge
- Conducted assembly stack up analysis to evaluate critical gaps and loops on different projects
- Provided support to both manufacturing plant and suppliers on drawing and product queries and during implementation (BOM Maintenance, Assembly Process)
- Supported RCA and other problem solving methodologies with CFT teams to investigate and resolve quality issues or product design issues
- Participated in Quality audits representing Engineering
- Worked with plant teams to implement lean engineering, FMEA and other 6 Sigma methodologies to prevent and/or minimize issues with components, assemblies when introduced from NPI stage
- Responsible for documenting, conducting, reporting and managing all aspects of Product Engineering (Engineering Change Notifications).
Applications Engineer
Eaton Vehicle Group
08.2008 - 12.2010
- Managed different OEM accounts
- Responsible for new product requirements from OEM and resolving current product issues with support from product Engineering and Quality
- Worked with Sales Team and Product Engineering to offer right solution to customer
- Responsible for product integration
- Used CAD software like Pro-E and SolidWorks for integration study and checks
- Provide performance calculations during product assessment.
Design Engineer
Eaton Engineering Centre (India And US)
09.2004 - 08.2008
- Supported Global Engineering locations for new product designs and Engineering support (US, Brazil, Australia and Poland)
- Prepared different concepts and assemblies using Pro-E and Solid Works
- Prepared detailed component drawings and assembly drawings
- Responsible for preparing Engineering documents like P Diagram, DFMEA and Design Score Card
- Responsible for Product Lifecycle management (PLM) using Matrix
- Conducted drawing reviews with supplier.
Engineer, Tool Design
Sigma Electric Manufacturing Corporation
10.2002 - 08.2004
- Benchmarking of competitor's product
- Prepared casting and machining CAD models and drawings as per customer requirement
- Die Design, Machining Fixture design and Trimming tool design
- Support manufacturing engineering to resolve issues related product defects
- Mold Flow Analysis.
Education
Bachelor's of Engineering (Mechanical Engineering) (Full Time) -
University of Mumbai
High School Diploma -
Skills
- 10 years of experience in Product Engineering and design roles
- Certified Green Belt Professional (Design for Six Sigma)
- Proficient user of CAD software (SolidWorks, Pro-E (CREO), AutoCAD)
- Warranty Analysis (including ZMPD failures)
- Expertise in CAD modelling, drafting and assembly
- Well versed with different manufacturing processes like casting, sheet metal, injection molding, forging and machining
- Demonstrated knowledge of various design tools like DFMEA, DVPR, P Diagram, Stack Up Analysis
- Experience in generating and implementing improvement ideas (Value Analysis)
- Experience working closely between design, engineering, production, Sales, customers and suppliers to develop relationships and support company towards robust designs and processes to optimize NPI time-to-market; and
- Technical aptitude and high-level computer skills including Excel, Word, PowerPoint, Project, CAD (SolidWorks, Pro-E and AutoCAD)
- Root Cause Analysis
- SOP Development
Affiliations
Member of Engineer's Australia.
Furthercourses
- Design for Six Sigma
- Design for reliability
- 8D Problem Solving;
- Assembly Stack Up Analysis
- Pro-E (CREO)
- Solid Works
- GD&T (Understanding and application)
- Finance for non-finance professionals
- Project Management, Decision making skills, Working Globally
- Basics of Hydraulics (Course sponsored by Eaton)
References
- Ravichandran M.S., 0413 044 358
- Sabarish Madhusudan, 0470 503 419
Hobbies and Interests
- Cricket
- Swimming
- Hiking
Timeline
Production and Quality Engineer
Eaton Industrial Systems Pty. Ltd.
11.2017 - Current
Senior Product Engineer (Design)
Eaton Industries Pvt Ltd.
01.2011 - 10.2017
Applications Engineer
Eaton Vehicle Group
08.2008 - 12.2010
Design Engineer
Eaton Engineering Centre (India And US)
09.2004 - 08.2008
Engineer, Tool Design
Sigma Electric Manufacturing Corporation
10.2002 - 08.2004
Bachelor's of Engineering (Mechanical Engineering) (Full Time) -
University of Mumbai
High School Diploma -
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