Hywin TIu
Hampton Park,VIC
Summary
Dedicated professional committed to contributing to company growth and success through leadership and support of strategic plans. Aims to achieve optimal outcomes with efficiency and effectiveness. Driven to establish a high-profit organization with low operational costs and set industry standard through implementation of 6-Sigma/Kaizen LEAN Manufacturing Processes.
Overview
31
31
years of professional experience
1
1
Certification
Work History
Business Owner/operator
KUSTOM Homes
01.2019 - 01.2025
- Oversaw end-to-end business processes to maintain proficiency and profitability.
- Improved customer satisfaction rates by prioritizing client needs and addressing concerns promptly.
- Established a loyal customer base through targeted marketing campaigns, referral programs, and personalized customer experiences.
- Cultivated strong relationships with suppliers/vendors to secure favorable pricing agreements for materials/services needed for daily operations.
- Successfully managed a team of employees, providing guidance, coaching, and performance evaluations to ensure optimal productivity.
- Kept all building areas and equipment functional and well-organized to promote business performance.
- Trained and motivated employees to perform daily business functions.
- Managed financial operations effectively by implementing stringent budget controls and regular financial reporting procedures.
- Fostered a positive work environment that encouraged employee retention, professional development opportunities, and open communication channels.
- Employed prompt decision-making and in-depth research to resolve issues.
- Increased overall business efficiency by streamlining operational processes and implementing new tools/technologies.
- Optimized inventory management systems to reduce waste, improve stock turnover rate, and minimize out-of-stock occurrences.
- Interacted well with customers to build connections and nurture relationships.
Manufacturing Consultant
Manufacturing Excellence
01.2017 - 01.2019
- Improved manufacturing efficiency by streamlining production processes and implementing lean principles.
- Conducted root cause analysis to identify areas for improvement in manufacturing processes, leading to increased efficiency and cost savings.
- Designed facility layouts that maximized space utilization while maintaining optimal workflow for efficient production lines.
- Increased product quality by developing and implementing robust quality control systems and procedures.
- Implemented safety protocols and guidelines, resulting in reduced workplace accidents and improved overall safety performance.
- Performed comprehensive operational audits to identify areas of inefficiency, providing actionable recommendations for process improvements that led to tangible results.
- Introduced automation technologies in manufacturing processes, resulting in reduced labor costs and increased production capacity.
- Inspected products and machines to maintain quality and efficiency.
- Examined incoming materials and compared to documentation for accuracy and quality.
- Built product subassemblies or final assemblies and monitored and adjusted production processes or equipment for quality and productivity.
- Managed quality assurance initiatives.
- Collected and reviewed engineering data to assess needs and recommend solutions.
- Investigated processes to develop maps and determine optimal improvement approaches.
Operations Manager
King Furniture
01.2014 - 01.2017
- Empowered employees to take ownership of their responsibilities, leading to increased accountability and improved performance outcomes.
- Conducted regular performance reviews, identifying areas for improvement and developing action plans to address them.
- Managed inventory and supply chain operations to achieve timely and accurate delivery of goods and services. Used our shipping partner as our warehouse for high demand seasons.
- Supervised operations staff and keep employees compliant with company policies and procedures.
- Developed and maintained relationships with external vendors and suppliers to ensure prioritizing of our raw materials demands.
- Enhanced customer satisfaction by establishing clear communication channels and addressing concerns promptly. Global stores with direct contact to Manufacturing Plant in China.
- Oversaw facility maintenance, ensuring optimal functionality of equipment and infrastructure at all times.
- Analyzed and reported on key performance metrics to senior management.
- Facilitated smooth collaboration between departments through clear communication channels.
- Managed budgets effectively, consistently delivering projects on-time and within financial constraints. In particular with the R&D department.
- Spearheaded process improvements, resulting in increased productivity and reduced operational costs.
- Increased profit by streamlining operations.
- Championed safety protocols to maintain a secure working environment, reducing workplace accidents significantly.
- Analyzed data trends to identify potential bottlenecks in operations workflow, implementing strategies to mitigate risks accordingly. Creating an excel based program for swiftly checking capacity and labor requirement.
- Reduced turnaround time for project completion through effective resource allocation and team management.
- Negotiated contracts with vendors and suppliers to obtain best pricing and terms. 3-year plan of 5% annual reduction.
- Reported issues to company owner with great detail.
- Implemented innovative programs to increase employee loyalty and reduce turnover. Incentivized performance bonus.
Head of Process Technology and Production Systems Asia Pacific
MAHLE-BEHR Gmbh
01.2012 - 01.2014
- Conducted root cause analysis investigations to identify areas for improvement in manufacturing processes, leading to increased efficiency and fewer defects.
- Supervised the Asia Pacific region production team, keeping production schedules on track to meet tight deadlines.
- Managed budget planning and forecasting activities for the manufacturing department, ensuring alignment with corporate financial goals while maintaining operational excellence.
- Enhanced product quality by performing regular audits, enforcing strict adherence to industry standards, and implementing corrective actions when necessary.
- Coordinated efforts between engineering, design, procurement, and quality assurance departments to streamline product development cycles and improve overall productivity.
- Ensured compliance with safety regulations at all times, conducting regular inspections and promoting a culture of safe work practices among employees.
- Revitalized operational structures and procedures to successfully control turnover and waste, enhance output, and boost overall quality.
- Implemented cost-saving measures by identifying areas of waste reduction and negotiating favorable contracts with suppliers.
- Anticipated and addressed production problems, material shortages, equipment malfunctions, and unavoidable delays.
- Balancing of Asia Pacific region Manufactuing sites production allocation to fill capacity and reduce logistical costs.
- Conducted performance reviews each quarter, offering praise and recommendations for improvement.
- Increased output capacity with the optimization of equipment layout and workflow improvements.
- Applied lean principles to improve workflow and quality and reduce waste.
- Oversaw inventory management, ensuring optimal levels were maintained to meet production demands without excessive stockpiling or shortages.
- Collaborated with Global-functional teams to ensure on-time delivery of products while maintaining high quality standards.
- Reduced machine downtime through proactive maintenance and effective troubleshooting techniques.
- Optimized scheduling processes to maximize resource utilization while minimizing labor costs and overtime expenses.
- Coordinated procedures for facility and equipment maintenance, modification or replacement.
- Implemented quality control system to review products against technical specifications and corporate standards.
- Introduction of latest industry trends and technologies, boosting knowledge and understanding of industrial production.
- Analyzed regional production data and prepared reports for senior management at our head office in Germany.
- Planned operations to meet established schedules, factoring in order demands and business forecasts. This was the most challenging aspect in Asia due to unreliable forecasting from customers.
- Collaborated with technical and administrative teams to develop and implement successful corrective plans.
Plant Manager
MAHLE-BEHR Gmbh
01.2008 - 01.2012
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Directed employees and related programs to maximize team productivity and facility output.
- Provided direction and leadership to all levels of employees and managers.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Led, trained and coached plant staff to facilitate high levels of productivity and quality.
- Balanced labor needs with production schedules to optimize workforce utilization while maintaining output targets.
- Maximized plant safety through proactive strategies and well-structured training.
- Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
- Mentored and developed staff members, promoting professional growth opportunities within the organization.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
- Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
- Managed budgeting and resource allocation, ensuring optimal use of funds for operational efficiency.
- Identified and implemented viable strategies for continuous improvement.
- Streamlined supply chain operations, reducing lead times and improving inventory management.
- Developed cross-functional teams to foster collaboration and improve communication across departments.
- Coordinated plant expansions and upgrades to accommodate increased demand while minimizing disruption to ongoing operations.
- Implemented floor space rental for all departments in order to reduce warehouse space.
- Negotiated favorable contracts with suppliers, securing cost savings on raw materials without sacrificing quality.
- Collaborated with engineering team to design new machinery, resulting in increased production capacity.
- Championed sustainable practices throughout the facility, implementing waste reduction strategies and energy-efficient technologies.
- Boosted team morale and efficiency through leadership and development initiatives.
- Led introduction of new technology to automate and improve production processes.
- Improved product quality by implementing rigorous quality control measures.
- Pioneered lean manufacturing approach, reducing unnecessary costs and increasing efficiency.
- Introduction of new products to the manufacturing plant in order increase turn over.
- Enforced health and safety protocols to promote safe working environment.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
- Scrutinized production output and identified areas for improvement.
- Setting of best practice manufacturing site Globally with 20% higher output in comparison to other locations.
Special Projects Engineer
DENSO (Australian Automotive Air)
01.2001 - 01.2008
- Implemented process improvements to maximize efficiency and reduce costs.
- Implemented cost-saving measures in project execution, reducing overall expenses without compromising performance outcomes.
- Led cross-functional teams to develop and execute complex engineering projects, ensuring seamless collaboration and integration of diverse skill sets.
- Identified areas for process improvement within engineering workflows, leading to more efficient operations and increased productivity.
- Facilitated knowledge sharing among team members by organizing workshops focused on cutting-edge engineering trends and technologies.
- Mentored junior engineers in industry best practices to enhance their skills and contribute to overall team success.
- Collaborated with sales teams to generate accurate project estimates that aligned with client needs while maintaining profitability targets.
- Actively participated in industry conferences and workshops to stay abreast of the latest trends and technologies relevant to the field of project engineering.
- Conducted regular project reviews to monitor progress against objectives, adjusting plans as necessary to address emerging challenges and maintain target completion dates.
- Spearheaded initiatives aimed at improving energy efficiency across various projects, resulting in reduced operational costs for clients over time.
- Conducted root cause analysis investigations for recurring issues in completed projects; implemented corrective actions to prevent recurrence moving forward.
- Monitored installation of materials and equipment for compliance with drawings and specifications.
- Maintained records for each project and engineering discipline.
- Completed manufacturing tasks while providing safe working conditions, staying on budget and meeting project deadlines.
- Identified technical risks within managed projects.
- Evaluated change order requests in response to out-of-scope work activities.
- Collaborated with other departments to facilitate successful project completion.
- Documented and developed engineering procedures and processes.
- Developed comprehensive engineering documents for all projects.
- Implemented new strategies to reduce costs and improve efficiency of engineering team.
- Implemented automated systems to improve accuracy and efficiency of engineering processes.
- Maintenance team training coordination to ensure updated knowledge and capability with new production lines from Japan.
- Labour line balancing for suitable flexibility of production line capacity.
Design Engineering Draftsman and CN/Robot Programmer
CMG Technology
01.1998 - 01.2001
- Calculated dimensions and allowances with accurate precision for project specifications.
- Created CAD models and drawings for gearbox and electric motors designs.
- Enhanced drawing accuracy by performing thorough quality control checks on all drafts before submission.
- Interpreted technical drawings, schematics and computer-generated reports to make revisions to CAD drawings.
- Supported project team in design process to update details of each project.
- Improved drafting efficiency by implementing advanced CAD software and techniques.
- Optimized output efficiency by reprogramming of CNC, with rapid capability of the machines.
- Created visually appealing 3D renderings that aided clients in envisioning completed projects.
- Actively participated in team meetings, offering valuable input based on extensive drafting knowledge and experience.
Fitter and Turner
METALTEX
01.1997 - 01.1998
- Enhanced equipment reliability by conducting thorough preventative maintenance and routine inspections.
- Reduced downtime for essential machinery by swiftly diagnosing and repairing mechanical issues.
- Increased production efficiency with timely repairs and implementation of proactive maintenance practices.
- Assisted in the installation of new equipment, ensuring proper fitment and functionality.
- Inspected and maintained equipment to keep items in top working condition.
- Troubleshot equipment breakdowns and performed preventive maintenance.
- Used problem-solving skills to alleviate issues efficiently with minimal supervision.
- Measured, marked, cut, bored, fitted and installed various machines or structural components in accordance with blueprints and job specifications using hand and power tools.
- Machining of Construction equipment and Bus replacement parts.
- Fabricated and installed construction equipment intrusion protectors.
- Welding of semi-trailers rear double door frames and components.
Fitter and Machinist (Apprentice)
OMEGA Tool and Engineering
01.1994 - 01.1997
- General Maintenance
- Turning of core pins, Hydraulic pistons, High-Pressure couplings
- CNC programming
- Production line set up
- Hydraulic Cylinder and Shaft Machining
- Milling of Automotive Casting Trim tools
- Welding using Mig, Tig and ARC
- Die repair and resharpening
- Cylindrical and Surface Grinding
Education
Six Sigma - Lean Manufacturing, MARS (MAHLE Advanced Accounting Systems), Technical cleanliness (Implementation for BMW China and Poland)
BEHR Training Centre
Stuttgart, Germany01.2012
SAP - ERP Enterprise Resource Planning, BMS (Behr Management Systems), BPS (Behr Production Systems), Product Advanced Engineering Development
BEHR Training Centre
Stuttgart, Germany01.2011
Safety Training - Confined Space (Explosive Environment), Level 3 First Aid, Chemical Treatment Facility, Lockout and TAG out, Forklift License and Certification, Scissor Lift License and Certification, Knuckle Boom License and Certification
Australia
Bayswater, VIC01.2008
Diploma in Engineering Technology - Computer Aided Drafting 1, Computer-Aided Drafting A, B, C, and 3D, Cad Modelling concepts, Advanced Engineering calculations, Quality control systems, Industrial Research Project 3, Continues improvement in engineering, Computers in engineering, Computer applications, Total Quality Management, Advanced Materials in Engineering
RMIT
Melbourne, VIC01.2005
Post Trade Certificate in Advanced Machining - Electrical Fundamentals, Hydraulics and Pneumatics, Engineering Calculations, Grinding 2, Precision Measurements, Tool and Cutter Grinding, Milling 2 and 3, Turning 3, Gear Cutting
Frankston TAFE
Frankston, VIC01.1998
Certificate in Engineering - Communication and Industrial Relations, Occupational Health, Safety and Environment, Introduction to Computers, Quality Concepts, Hand and Power Tools, Welding and Thermal Cutting, Engineering Drawing Interpretation, Engineering Science, Milling 1, Principles of Machining, Engineering Materials, Fitting Techniques, Drill and Drilling Machines, Grinding 1, Turning 1 and 2
Frankston TAFE
Frankston, VIC01.1997
CNC Programming - Electrical Fundamentals, Engineering Calculations, CNC Machining, CNC Turning 1 and 2, CNC Milling 1 and 2, Precision Measurement 2, Engineering Drawing Interpretation 2, Controls (Fanuc, Mazak, and ANCA) Various ISO programs
Frankston TAFE
Frankston, VIC01.1997
Skills
- Process Improvement Expert
- Equipment Maintenance Engineering
- Hydraulic Systems
- Pneumatic Equipment Maintenance
- Robotics Proficiency
- Advanced CNC Programming Techniques
- Advanced Welding Techniques
- MIG, TIG Welding Expertise
- Product Design Expertise
- Operational Planning
- Proactive Maintenance Practices
- Process Quality Management
- Strategic Business Planning
- Demand Forecasting Expertise
- Executing Greenfield Developments
- Project Execution Management
- Mechanical Design Expertise
- Technical Drafting
- Workforce Development Training
- Revenue and Expense Management
- Process Automation
- Rapid Packing Proficiency
- Supply Chain Traceability
- Executive Leadership
- International Customs Procedures
- Process Mapping
- Injection Molding Proficiency
- Manufacturing Tools Expertise
- HVAC Maintenance and Repair
- Operational Management
- Research and Development
- Precision Machining
- Maintaining Technical Cleanliness
- Analytical Processing
- Troubleshooting Repairs
- Proven Sales Ability
- Maintain Clean Room Environment
- Rapid Production Techniques
- Plastics Manufacturing
- Aluminum Welding Expertise
- Product Manufacturing
- Business Improvement Consultant
- Property Management
- Plant Operations Management
- Site Operations Management
- Practical Engineering Proficiency
- Effective Leadership
- Versatile Problem-Solving
- Technical Proficiency
- SolidWorks Design Expertise
- AutoCAD Design Skills
- Proficient in Solid Edge
- Environmental Awareness
- Safety Compliance Expertise
- Problem-Solving Expertise
- Experience in Construction Management
- Furniture Manufacturing
- Precision Die Casting and tooling
- Precision Machining
- Programmable Logic Controller Programming
- Quality Assurance Testing
- Microsoft Office Proficiency
- Analytical Problem Solving
Accomplishments
- Increased company savings by 10% through corporate consensus-building and cross-functional geographical team coordination and development.
- Reduced operational expenses by 30% by streamlining branch operations. Consolidation of Manufacturing sites as well as standardizing parts and components.
- Achieved 10 parts per million by completing machine reliability with accuracy and efficiency.
- Earned the āManaging Directorsā Award from DENSO Toyota for Production Process Cost reduction Activities.
Certification
- Six Sigma Certification (Green Belt, Black Belt, Master Black Belt) - American Society for Quality.
- Financial Risk Manager (FRM) - Global Association of Risk Professionals.
- Lean Manufacturing Certification ā SME or The Lean Certification Alliance.
- Certified in Production and Inventory Management (CPIM) - APICS.
- Victorian Driver's License
- First Aid Certification
- Forklift Certification
- Lean Six Sigma Certification - International Association for Six Sigma Certification.
Languages
English
Native or Bilingual
Chinese
Limited Working
Tagalog [Filipino]
Native or Bilingual
Bisaya [Filipino Dialect]
Native or Bilingual
Timeline
Business Owner/operator
KUSTOM Homes
01.2019 - 01.2025
Manufacturing Consultant
Manufacturing Excellence
01.2017 - 01.2019
Operations Manager
King Furniture
01.2014 - 01.2017
Head of Process Technology and Production Systems Asia Pacific
MAHLE-BEHR Gmbh
01.2012 - 01.2014
Plant Manager
MAHLE-BEHR Gmbh
01.2008 - 01.2012
Special Projects Engineer
DENSO (Australian Automotive Air)
01.2001 - 01.2008
Design Engineering Draftsman and CN/Robot Programmer
CMG Technology
01.1998 - 01.2001
Fitter and Turner
METALTEX
01.1997 - 01.1998
Fitter and Machinist (Apprentice)
OMEGA Tool and Engineering
01.1994 - 01.1997
Six Sigma - Lean Manufacturing, MARS (MAHLE Advanced Accounting Systems), Technical cleanliness (Implementation for BMW China and Poland)
BEHR Training Centre
SAP - ERP Enterprise Resource Planning, BMS (Behr Management Systems), BPS (Behr Production Systems), Product Advanced Engineering Development
BEHR Training Centre
Safety Training - Confined Space (Explosive Environment), Level 3 First Aid, Chemical Treatment Facility, Lockout and TAG out, Forklift License and Certification, Scissor Lift License and Certification, Knuckle Boom License and Certification
Australia
Diploma in Engineering Technology - Computer Aided Drafting 1, Computer-Aided Drafting A, B, C, and 3D, Cad Modelling concepts, Advanced Engineering calculations, Quality control systems, Industrial Research Project 3, Continues improvement in engineering, Computers in engineering, Computer applications, Total Quality Management, Advanced Materials in Engineering
RMIT
Post Trade Certificate in Advanced Machining - Electrical Fundamentals, Hydraulics and Pneumatics, Engineering Calculations, Grinding 2, Precision Measurements, Tool and Cutter Grinding, Milling 2 and 3, Turning 3, Gear Cutting
Frankston TAFE
Certificate in Engineering - Communication and Industrial Relations, Occupational Health, Safety and Environment, Introduction to Computers, Quality Concepts, Hand and Power Tools, Welding and Thermal Cutting, Engineering Drawing Interpretation, Engineering Science, Milling 1, Principles of Machining, Engineering Materials, Fitting Techniques, Drill and Drilling Machines, Grinding 1, Turning 1 and 2
Frankston TAFE
CNC Programming - Electrical Fundamentals, Engineering Calculations, CNC Machining, CNC Turning 1 and 2, CNC Milling 1 and 2, Precision Measurement 2, Engineering Drawing Interpretation 2, Controls (Fanuc, Mazak, and ANCA) Various ISO programs
Frankston TAFE
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