Summary
Overview
Work History
Education
Skills
Accomplishments
References
Timeline
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Jon Gormlie

Port Hedland,Australia

Summary

Dynamic Plant Maintenance Specialist with a proven track record, enhancing productivity and safety through innovative cost-saving initiatives and streamlined tasks. Expert in Standardized Work Platforms and Process, and adept in leadership, I've successfully mentored teams towards continuous improvement, achieving significant maintenance efficiencies and safety compliance.

Overview

19
19
years of professional experience

Work History

Plant Maintenance Specialist

BHP
Port Hedland
10.2023 - Current

As the Project Manager for the brake tester upgrade initiative, I successfully navigated the complexities of time and budget constraints to deliver the project on schedule and within financial parameters. I employed strategic planning and resource allocation to identify potential risks early, implementing mitigation strategies that ensured minimal disruption to workshop operations. By fostering clear communication among cross-functional teams and stakeholders, I maintained alignment on project goals and timelines. My proactive approach to problem-solving enabled me to address unforeseen challenges swiftly, resulting in enhanced equipment performance, and improved safety standards in the workshop. This project not only reinforced my project management skills but also demonstrated my ability to drive efficiency and innovation under pressure.

  • Track and input Projects through Kai Nexus Platform
  • Track cost saving initiatives using WAVE platform
  • Implement, Train and mentor frontline in BOS Standardized work practices.
  • Carry out Coached planned task observations and critical control observations in a field setting
  • Liaise with OEM suppliers to ensure best workplace practice
  • Build and Validate all MOCRS Plant Maintenance PM02 Activity’s for use on Standardized work platform – 90+ YTD
  • Monitor and maintain SW platform activity continuous improvements
  • Implement cost saving initiatives via increased productivity and streamlined tasks within Plant Maintenance - 82K YTD
  • Maintain high levels of safety compliance and document governance
  • Implement and track continuous improvement initiatives
  • Project management (LV Upgrades / PM workshop upgrade / NPOCRs PM workshop / Brake tester Upgrades)
  • Co - Ordinate MOC and Risk assessment GTS compliance
  • Mentor Supervision on Standardized work/Kai Nexus Microsoft / SAP Platforms
  • Mentor upcoming specialist role candidates
  • Implement Kai Nexus MIP routine in Plant maintenance

Standardized Work Specialist

BHP
Port Hedland
10.2020 - 10.2023
  • Implement, Train and mentor frontline in BOS Standardized work practices
  • Build and Validate all Locomotive PM02 Activity’s for use on Standardized work platform - 200+ Activity’s
  • Monitor and maintain SW platform activity continuous improvements
  • Implement cost saving initiatives via increased productivity and streamlined tasks within LOHS (6M loco services)
  • Reduced Locomotive 28K rebuild timeframe from 14 Days to 10 days increasing locomotive availability
  • Reduced Locomotive 14K cost via duplicated and redundant parts
  • Monitor Time confirmation compliance and issue resolution with SW / SAP interface

Engineering Technician

BHP
Port Hedland
10.2019 - 10.2020
  • Relief step up Team Leader
  • Section 44 appointment
  • Member of site DRIVE committee
  • Maintain high levels of safety compliance and locomotive availability
  • Carry out 28k and 14k Locomotive rebuilds to a high maintenance standard
  • Transform workshop to 5S and standardized work compliant
  • Carry out routine 6M and 1YR services of Locomotive fleet
  • Train and mentor 2 junior apprentices
  • Implement and track continuous improvement initiatives
  • Run A crew continuous improvement monthly meetings

Field Maintenance Technician

BHP Billiton
11.2015 - 10.2019
  • B shift supervisor
  • WMC secondment 5 months
  • Field breakdown fitter
  • Maintenance window inspections
  • Maintain High levels of safety compliance and availability
  • Repair and Diagnose field service problems with fleet of Liebherr 996B,9400 and Atlas Copco PV71 Blast hole drills
  • Carry out planned task observations and critical control observations in a field setting
  • Ensure compliance to daily metrics
  • Section 44 compliant
  • Carry out safe start meetings prior to daily tasks
  • Liaise with OEM suppliers to ensure best workplace practice

Field Maintenance Technician

MTEC Mechanical Services
Hunter Region, Australia
04.2014 - 10.2015
  • Involved in Safe task Observation, Hazard Identification
  • Work to maintain high Safety and Availability KPI’s
  • Successful implementation of new servicing programs for CAT excavators to reduce downtime, failures and increase turnaround
  • Complete failure analysis reports and work with OEM to implement improvements
  • Carry out routine maintenance on all open cut mining equipment
  • Major repairs to large hydraulic excavators, blast hole drills & draglines
  • Work within large shutdown teams, managing lifting & cranage, simultaneous operations
  • Breakdown first response
  • Re-commission hydraulic machinery and pump units after major project refurbishment works
  • Equipment maintained; CAT 6040, 6060, 6090 hydraulic excavators, Bucyrus blast hole drills, Bucyrus draglines

Field Engineering Technician

BHP Billiton Iron Ore
Area C Mine, Australia
01.2013 - 04.2014
  • Planned task observations, Hazard Identification and Cyclone response & readiness operations
  • Work to maintain high Safety and Availability KPI’s
  • Customer interface to OEM
  • Successful implementation of new servicing programs for Liebherr excavators to reduce downtime, failures and increase turnaround
  • Complete failure analysis reports and work with OEM to implement improvements
  • Plan major shutdowns and source parts using 1SAP and GSAP
  • Carry out routine maintenance on all open cut mining equipment; Atlas Copco PV271 blast hole drills, Liebherr R996b, R9400 hydraulic excavators, CAT 994 loaders & Komatsu WA1200 loaders, Hitachi EX2500, EX3600, Various rock breakers
  • Breakdown first response
  • Re-commission machines after maintenance and shutdowns

Contract HD Mechanic / Auto Electrician

Cooks Machinery & Donaldson Mine Site
NSW, Australia
01.2006 - 01.2013
  • Shift leading hand at Donaldson mine site
  • Service work planned component change outs and breakdown repairs on heavy duty mining equipment
  • Implement safe work method statements and risk assessments for major work
  • All electrical /electronic diagnosis and repairs for 12/24-volt circuits
  • All A/C system servicing and repairs
  • Machinery; CAT- 785B/789B OHT, D10R/D11R Dozer, 5230B/5110B Mass excavators, 777B Water cart, 16G/H Graders, Hitachi-1200/2500 hydraulic excavators
  • Blast sentry, monitor and log entry and exit into active blast patterns

Education

MECHANICAL APPRENTICESHIP - plant mechanic/Auto Electrician

TOMAGO ALUMINIUM
TOMAGO, NSW
12.1992

Skills

  • Small Project Framework
  • PMBOK Training
  • Standardized Work Platforms and Process
  • E2 WAIO Admin
  • Kai Nexus Platform
  • BHP Contractor Management
  • Framework Agreements
  • BHP Rail Systems Engineering Framework
  • Wave cost tracking platform
  • BOS Practices & Process
  • WAIO Snake handler
  • BHP HSEC Events & Investigations
  • BHP Classified Plant Safety
  • Conducting Formal Risk Assessments
  • MOC platform
  • Advanced Microsoft Office
  • Leadership Training
  • Mobile Hydraulics Cert 3
  • Refrigerant handling License
  • Section 44 compliant
  • National High-Risk work licensed CN,CV,FL,RB,WP,DG
  • HR truck license
  • Working at Heights
  • Confined space
  • 1SAP Training
  • Mental heath First Aid
  • Resilience modules 1 & 2
  • Rail Track access
  • Restricted locomotive driver

Accomplishments

  • HEAVY DIESEL MECHANICAL TRADE CERTIFICATION CERT 1V
  • AUTOMOTIVE ELECTRICAL TRADE CERTIFICATION & PROFICIENCY
  • AIR CONDITIONING LICENSE

References

Available on request

Timeline

Plant Maintenance Specialist

BHP
10.2023 - Current

Standardized Work Specialist

BHP
10.2020 - 10.2023

Engineering Technician

BHP
10.2019 - 10.2020

Field Maintenance Technician

BHP Billiton
11.2015 - 10.2019

Field Maintenance Technician

MTEC Mechanical Services
04.2014 - 10.2015

Field Engineering Technician

BHP Billiton Iron Ore
01.2013 - 04.2014

Contract HD Mechanic / Auto Electrician

Cooks Machinery & Donaldson Mine Site
01.2006 - 01.2013

MECHANICAL APPRENTICESHIP - plant mechanic/Auto Electrician

TOMAGO ALUMINIUM
Jon Gormlie