Joven Echanes

• Planning, monitoring, and implementation of all department work orders, prepare and schedule all work orders according to its priority codes and material availability.
• Administer and enforces the preventive maintenance program to ensure continuous and operating conditions of all building facilities and equipment.
• Conduct studies and make recommendation or plans to improve the performance of facilities and equipment.
• Renders active support to departmental responsibility for QS 9000, item 2.3 & 4.9.
• Supervise and plan all fabrication work orders to support for the manufacturing department and other contracting department.
• Ensure adequate / availability of materials and spare parts inventory on all facility equipment and supervised replacement of parts as per approval.

Achievements
• Design and installation of fabric duct for C519 production line to improve ventilation
• Reactivation of Sullair Air compressor (75HP & (2) 50HP)
Design and Installation of Air Line and Electrical Plan Layout for production of 1 entire 3rd floor from bare to full production wire harness lines

• Interacted with state and local agencies concerning compliance with codes and regulations.
• Reviewed and assisted in performing technical bid analysis.

• Supervise, responsible for the Utilities operations and its equipment in the entire plant such as Boilers, Air Compressors, Water System, AHU, and Waste Water Treatment Plant.
• Oversee utilities technicians in their daily activity in maintaining, operating the utilities to cater production needs.
• Supervise repairs of the VFD drives, transfer pumps, and its controls (PLC, and motor controls).
• Do reporting and analyze consumptions to contribute energy savings related to Bunker fuel (Boiler), Power Consumption for Air Compressors, and water consumptions.
Create projects to improve and enhance utilities related infrastructure, coordinate with external contractors in project execution, specification and safety compliance align to internal standards as well as legal requirements mandated by law

Achievements
• Project – “Installation of 16 units of Jet Aerators” for the Waste Water System. This will provide additional oxygen for the bacteria in the aeration tank to maintain less than 100 COD which is the Government given parameter before releasing the effluent back to the Pasig River.
Initiative - Fuel pump restoration of the Cleaver Brook Fire Tube Boiler. The result increases the efficiency and pressure of the fuel system that leads to achieve the steam generated to fuel ratio of 17 percent

• Handles new projects for production machines. Upgrading the electrical controls and mechanical setup. Coordinate with OEM commissioning engineers and local contractors to meet the desired time of completion set. Plan and assess project coverage and cost involved. Provide project plan, proposals and Ghantt chart to plant manager and submit daily progress reports with respect to set deadlines. Plan the plant capacity increase projects and report to the Engineering Manager and Plant Manager for deliberation. Expected to deliver quality project output with minimal cost possible. Responsible in making continuous improvement in the machine to increase productivity as well as making the machine operator/user friendly without compromising safety.
• Handles PLC programming in different machines using Siemens TIA Portal and Simatic Step 7 software. Knowledge in ethernet and profibus communication. Also exposed to the Step 5 (S5) PLC software. Configure programs with the machine requirement to meet production needs. Sometimes assist the predictive maintenance of the machines through vibration analysis and thermography. Also uses Oil Analysis to improve machine reliability. Handle escalation issues from maintenance department for unsolved machine related issues.
• Supervise and direct Facilities Technicians engaged in the repair and maintenance of plant facilities like Boilers, Compressor, Chillers. Compose their daily and monthly schedule ensuring maximum efficiency while controlling cost of overtimes. Monitors facilities operation and assess contractor involvement of facilities operations such as monthly PMs and scheduled repair and maintenance. In charge of maintaining and submitting daily, weekly, and monthly reports. Assist engineering manager during weekly and daily operations meeting and complying legal requirements. Currently QMS, EHS auditor doing an internal audit as part of the IATF 16949 and OHSAS requirements.
▪ Perform engineering repairs and other facilities maintenance including substations preventive maintenance with the external contractors

Achievements
• Installation of a 3 units of PVC Wire Extrusion machine capable of running a Civus wire. The electrical & control cabinet was upgraded to Siemens PLC using the Tia Portal version 15.
Installation of a NPS Coiler machine which can coil a 16,000 meters in just 15 minutes

▪ Exercises supervision and monitors the activities of Maintenance Technicians engaged in the repair and maintenance of plant machinery and equipment
▪ Organizes specific work assignments of personnel at the start of the day and gives specific assignments based on the work schedule and approved Job Orders Monitors progress and results of work and rotates subordinates from one job to another to maximize manpower utilization to complete work as scheduled, ensuring quality workmanship as part of the Corrective Maintenance
▪ Reports and makes recommendations to the Maintenance Manager regarding work status and results for a better and realistic scheduling. Prepares daily report on work accomplished for the day.
▪ Create and design the annual Preventive Maintenance plan for all the machines under Rod Breakdown, Multiwire, Bunching, Extrusion processes (XLPE & PVC) also update the necessary revision for the PM checklist covered during the PM routine
▪ Pioneered the Predictive Maintenance planning and execute the activities using the vibration analysis and thermography for all the machines under Rod Breakdown, Multiwire, Bunching, Extrusion processes (XLPE & PVC)
▪ Creates the annual oil change schedule for all the machines and gearboxes, also works closely with Mobil Onsite service for the Oil analysis program
▪ Responsible for the maintaining DC & AC motors from 75W up to 350 KW, this includes the bearing assessment and replacement, checking the motor efficiency
▪ Works with DC & AC Drives such as Siemens, Parker, Eurotherm, Allen Bradley
▪ Specialized in temperature controllers used in extruder heaters such as Yokogawa and Eurotherm, also handles pressure transducer and controllers such as Dynisco and Onehalf20, also handles the Conair Compound Dryers and vacuum units
▪ Participates and checks actual work being done by staff and other shop personnel to ensure compliance with specifications, prescribed procedures, quality workmanship and work schedule. Performs troubleshooting, major repairs, overhauling and utilities design.
▪ Create a monthly shift schedules for all maintenance personnel according to the production needs
▪ Create purchase requisition through SAP R/3 and deals with suppliers regarding the specifications
▪ Operates AutoCAD software (ver 2010-2017) and submit CAD drawings for machine parts to local fabrications, redesign spare parts to cater production needs
▪ Perform the role as EHS –OHSAS Auditor as well as created and maintain the HIRADC for the Maintenance Department and other covered areas.
▪ Compiles data to produce the monthly downtime and uptime reports as basis for the Prysmian KPI or Key Performance Indicator.
▪ Monitors and controls maintenance costs by:
• Controlling overtime work at a minimum level.
• Reviewing materials, parts, supplies and manpower as the job requires.
• Improving manpower productivity.
• Completion of work ahead of time as scheduled.
▪ Conducts regular check-up on employees' actual work performance and compliance procedures as well as follow safety procedures.

Achievements
• Pioneered and implemented the Predictive Maintenance to all production equipment through Vibration Analysis, Thermography and Oil Analysis.
• Used thermography to maintain distribution transformers and ensure safe operation