Summary
Overview
Work History
Education
Skills
Projects
Certification
Awards
Languages
Timeline
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Khairul Sadman

Corio,Victoria

Summary

Aerospace and Mechanical Engineer with over four years of experience in CAD, CAE, structural and aerodynamic analysis, and advanced engineering simulations. Proficient in FEA, CFD, and composite material structures, with a strong problem-solving approach to complex engineering challenges. Adept at leveraging cutting-edge tools and mathematical algorithms to drive innovation and efficiency in design and development.

Overview

5
5
years of professional experience
1
1
Certification

Work History

EV Design Engineer

PDR EV Motor and Automotive Engineering
Melbourne, Victoria
08.2023 - Current
  • Designed and integrated electric powertrain systems using CATIA V5, Autodesk Inventor, and ANSYS, improving weight distribution by 15% and reducing design time by 20%, while ensuring compliance through precise modeling and testing.
  • Enhanced battery management systems and drivetrain performance by developing accurate project specifications, leading to seamless integration, and improved system efficiency, documented in technical manuals and reports.
  • Utilized advanced simulation software to validate design concepts, predict product performance under various conditions, and produce detailed documentation, including test plans, and engineering reports.

Design Engineer (Internship)

Armstrong Space Australia
Melbourne
06.2022 - 06.2023
  • Collaborated on developing a low Earth orbit space vehicle for debris removal using laser technology, contributing to design enhancements and technical feasibility.
  • Designed and analyzed structural components using CAD and FEA tools, optimizing efficiency and cost-effectiveness, leading to successful implementation and streamlined manufacturing processes.
  • Calibrated scientific and technical equipment while implementing design improvements to enhance product performance and reduce manufacturing costs.

MECHANICAL DESIGN ENGINEER

Drift Moto
Hoppers Crossing
09.2019 - 06.2020
  • Utilized SolidWorks to design 2D sketches and 3D models of a custom aluminum gearbox cover, enabling a Honda Civic’s conversion to electric.
  • Conducted Abaqus structural analysis, optimizing strength, weight distribution, and reducing manufacturing time by 20% for seamless integration.

Education

Bachelor - Aerospace Engineering

RMIT University
Victoria
11.2021

Advanced Diploma - Mechanical Engineering

Victoria University
07.2017

Skills

  • CAD
  • MATLAB
  • Parametric and wireframe design
  • Statistical analysis
  • CFD
  • Sheet metal design
  • Composite material structure
  • Curve and surface analysis

Projects

Unmanned Aerial Vehicle (UAV) Design (02/01/21-30/06/21)

Contributed to the design of a UAV for wildfire suppression, developing a 500L Bambi Bucket system. Led top-level project requirements and subsystem architecture, producing 6 conceptual designs. Optimized propulsion, structural integrity (FEA), and system feasibility, ensuring efficient design and effective performance. 

Ultra-Endurance Drone Design for 24/7 Surveillance (01/07/20-30/06/21) 

Contributed to the Ultra-Endurance Drone Project, designing a battery-operated drone for 24/7 surveillance in Fiji. Developed 2D and 3D models using AutoCAD, Creo, CATIA, and Open VSP, optimizing the design for lightweight construction using composite materials, reducing production costs.

Certification

  • Autocad, LinkedIn, 06/01/23
  • SOLIDWORKS, LinkedIn, 06/01/23
  • Microsoft Excel, LinkedIn, 07/01/23

Awards

  • High Distinction in Computer-Aided Design, RMIT University, 07/01/18, Recognized for exceptional proficiency and innovative approach in applying CAD techniques to design complex systems.
  • High Distinction in Mathematics, RMIT University, 12/01/18, Demonstrated outstanding mathematical skills, applying advanced concepts to real-world engineering problems.
  • High Distinction in Final-Year CAD Project, RMIT University, 12/01/21, Awarded for excellence in creating a comprehensive and precise CAD design, showcasing advanced technical and design abilities.

Languages

English, PTE Score- 89/90

Timeline

EV Design Engineer

PDR EV Motor and Automotive Engineering
08.2023 - Current

Design Engineer (Internship)

Armstrong Space Australia
06.2022 - 06.2023

MECHANICAL DESIGN ENGINEER

Drift Moto
09.2019 - 06.2020
  • Autocad, LinkedIn, 06/01/23
  • SOLIDWORKS, LinkedIn, 06/01/23
  • Microsoft Excel, LinkedIn, 07/01/23

Bachelor - Aerospace Engineering

RMIT University

Advanced Diploma - Mechanical Engineering

Victoria University
Khairul Sadman