Self-driven Automotive engineer accustomed to working in fast-paced environment. Effective quality professional bringing proven success in driving continuous improvement initiatives in Quality Engineer roles. Focused and diligent with commitment to fostering corporate mission. Possessing great analytical skills, well-developed problem-solving skills, and excellent teamwork abilities.
Overview
18
18
years of professional experience
Work History
Quality Engineer
Monroe Springs Australia – Tenneco Group
02.2023 - Current
Coordinating with the customers throughout the quality cycle planning, development of springs, initial production, volume production and warranty
Coordinating with production team and preparing process control plans to ensure the product meets the quality standards
Developing, monitoring, and analyzing manufacturing quality KPIs and working towards implementing continuous improvements
Investigating and identifying the root cause and implementing CA/PA action plans to reduce the product’s non-conformance frequency and scrap cost
Developing the tools, dies, jigs, checking fixtures and equipment
Involvement in the pilot builds, off-tool sample and PPAP approval to ensure the planned process control system meets quality requirements
Involvement in QMS internal audits and maintaining quality record and documents
Maintenance and calibration of laboratory equipments and records.
Part Development Engineer (New Car Quality)
Hyundai Motor India
02.2012 - 01.2022
Extensive quality and continuous improvement experience working in automotive or technology-based industry, preferably in a project or production quality role
New Product experience in developing and employing quality governance standards and best practices
Experienced in quality tools & methods and their application (FMEA, DMAIC, Six sigma, APQP, PPAP)
Experienced in root cause analysis and problem-solving skills implementing corrective and preventive actions
Tested passenger car prototypes and identified potential problems, ensuring all design requirements and specifications were fully followed
Collaboration with design team for securing robust design by verifying from DPA/DFA to Proto phases through Catia V5
Building strong relationship with internal and external key stakeholders to meet the product requirements and standards
Verification of product specifications as against BOM, safety & regulation protocols and identifying non conformances
Experience in handling product campaign and recalls for top customer complaints and design issues
Active involvement and achievement in Cost reduction projects by identifying and implementing ideas on resource optimization.
Engineer (Quality Assurance Department)
TVS Motor India
07.2006 - 10.2010
Experience in Quality Assurance reliability testing and simulations of parts with respect to field failures
Responsibilities included resolving quality and warranty issues within manufacturing, suppliers and customer services
Worked with teams in engineering, design, manufacturing and purchasing to develop and improve products
Approved finished products by confirming specifications, conducting visual and measurement tests
Experience in leading or managing a team and working in collaboration with customers & vendors
Trouble shooting and problem-solving skills
Strong teamwork and analytical skills
Knowledge in Lean Six Sigma
Expert in reading product drawing and BOMs
Working proficiency in MS Office (Word, Excel, Power point, Outlook).
Education
Diploma
Thiagarajar Polytechnic College
Skills
BS Engineering Technology, BITS Pilani, Rajasthan, India (2008~2012)
Diploma in Electrical & Electronics, Thiagarajar Polytechnic, TN, India (2003~2006)
Six Sigma Black Belt training and certification from Iceqbs, Accredited training organization of PeopleCert IASSC
Certification in ISO 9001 Auditing in Quality Management System
Best Champion award of the year from Hyundai Quality Management, for solving Critical Field failure in new projects
Recognition for embodying the Tenneco values ‘Make Tomorrow Better’
Solved 20 critical major field failures involving design changes and vendor process enhancement
Played vital role in managing production pass ratio and eliminating claim cost by providing solutions for various critical issues
Detailed case study on critical design failure like Door handle Chrome strip crack, Door curtain stuck up, Door trim matching, Seat cushion comfort, Door closing effort improvement
Active participation in new models launch and Media test drives events to understand automotive market requirements
Area Of Expertise
Ability to work across multiple projects as part of various CFT/TFT
Expertise in identifying and solving unique design issues for every model before mass production
Benchmarking and tear down analysis to adopt latest technology for continuous improvements
Plastic trim parts color matching evaluation
Successfully handled 10+ new projects from DPA to SOP stages