Mahasathi Sivalingam

Mechanical Fitter

Ozzy Cranes Pty Ltd

09.2009 - Current

Serviced hydraulic cylinders such as LUFF, Leg extension, Jack, and rotatory cylinders.
specialised in boom extension and retraction of two-stage cylinders.
Specialised in rebuilding 5-ton and 6-ton winches, including checking gears, brake discs, load-holding valves, spline shafts, winch frames, and drum NDT.
Specialised in rebuilding slew gear boxes, including lower output shafts, pinions, deduction gears, and over-centre valves.
Specialised in setting a slew gearbox and slew ring backlash.
Assembled the PTO and pump and set the pump pressure.
Assembled the suction pipeline, high-pressure filter, return filter, and emergency pump.
Assembled the main control valve, leg manifold, tool outlets, directional control valve, stanchion control valve, slew zone valve, dead man valve, and borer foot pedal valve.
Assembled all hydraulic valve fittings and hoses as per hydraulic circuit.
Assembled terret, butt section, intermediate section, tip section and tele cylinder.
Assembled and machined boom section and borer slide wear pads at the proper tolerance.
Serviced and renewed the seal main control valve, directional control valves and pressure testing.
Assembled borer motor and set the Rpm.
Assured and recorded all parts before striping the 10-year-old crane.
Assembled and checked the crane slew ring to the right position.
Crane body assembled into the truck cabs chaises and body mounting work.
Reduced downtime by efficiently diagnosing and troubleshooting various hydraulics and mechanical issues.
Completed detailed inspection of hydraulic components, operated the crane, and set the relief valve pressure.
Ensured safety compliance by performing routine inspections and adhering to established protocols.
Increased productivity with the timely replacement of worn parts and maintaining optimal machine conditions.
Contributed to project completion by accurately assembling, fitting, and aligning complex mechanical components.
Streamlined workflows through consistent communication with team members regarding work orders, progress updates, and potential challenges.
Maintained a clean work environment by following established housekeeping procedures, reducing hazards and ensuring worker safety.
Assisted in training junior mechanical fitters on proper techniques, fostering effective teamwork and skill development within the department.
Completed projects on schedule through diligent time management skills and prioritizing tasks effectively under pressure.
Demonstrated expertise using various hand tools, power tools, measuring devices, and precision instruments for accurate job execution.
Documented all completed jobs meticulously in accordance with company policies to ensure accurate record-keeping for future reference or audit purposes.
Displayed strong problem-solving skills by swiftly identifying and implementing solutions to address hydraulics and mechanical malfunctions or breakdowns.
Dismantled and reassembled delicate mechanisms.
Frequently diagnosed mechanical problems and determined how to correct issues.
Performed in-depth troubleshooting to diagnose and resolve range of mechanical failures.