Maulikkumar Patel
Griffith,Australia
Summary
Hardworking Maintenance bringing 15+ years of experience performing diverse maintenance and repair duties. Dedicated to maintaining optimal equipment functionality by managing routine and complex equipment and facility matters. Strong knowledge of hand and power tool operation and safety measures. Experienced in designing, developing and implementing cost-effective and energy-efficient mechanical systems. Possesses strong knowledge of engineering principles, Committed to continuous improvement and finding creative solutions to complex engineering problems.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Senior Mechanical Maintenance Engineer
Alleima India Pvt. Ltd
08.2018 - 05.2025
- Action on delay analysis of pilger mill timely to minimizing unplanned down time anticipating solve problem in a timely manner
- Execution of preventive schedule, periodic maintenance schedule for cold finish section to Increase machine up time
- Execution of periodic Maintenance plan of pilger mills, Annealing Furnace, cutting machine, Straightening machine, Tube Hydro testing,E.C.T Machine as per Planning
- Maintain proper inventory of identified Critical spare for cold Finish line
- Maintenance and operational knowledge of work of machineries(Lathe Machine, Milling, shaping ,Radial drilling, slotting machine, shearing, Band saw machine, Press break, Hand Grinder )
- Knowledge of Tooling of High pressure Air driven, Hydraulic equipment, Power Tools
- Closing of all NC for all internal and external Audit related to cold finish section-(QMS,EMS,OHSAS,5S,TPM&Leakages)
- Keep history of all critical Activities off cold finish section
- Support in Purchase E-procurement process
- Carry out small Improvement and modification Activity to Reduce near miss
- Near-miss compliance as per lead time agreed
- Self-Leakage Audit carried out as per plan and close the finding on cold finish section
- Develop and execute process keeping in mind Alleima (Sandvik) core values
- Enhanced equipment reliability by implementing preventive and predictive maintenance programs.
- Led a team of technicians, ensuring timely execution of maintenance tasks and adherence to safety protocols.
- Oversaw contractor management during plant shutdowns, ensuring work was completed on time and within budget constraints.
- Reviewed vendor proposals for equipment upgrades or replacements, ensuring alignment with project specifications, budgetary constraints, and long-term operational goals.
- Full-filling QMS, EMS, OHSAS ,Legal and Financial requirement and closing NC/Observation if any
- Proficiency in managing maintenance of various Equipment for reducing downtime and enhancing operational effectiveness of equipment
- Abilities in managing technically advanced cost-efficient, state of art maintenance systems & processes
- Good functional knowledge of ISO-9001, ISO-14001, OHSAS-18001 and TPM.
- Designed custom tools and fixtures to streamline repair processes, increasing overall efficiency in maintenance operations.
- Assisted in technology upgrades by providing technical expertise during installation, commissioning, and start-up phases of new equipment projects.
- Collaborated with design engineers to improve the maintainability and lifecycle of new equipment installations.
- Performed root cause analysis on recurring equipment failures, identifying areas for improvement and implementing corrective actions.
- Managed spare parts inventory, optimizing stock levels for efficient maintenance operations.
- Coordinated with cross-functional teams to identify opportunities for process improvements that resulted in increased productivity levels at reduced operating costs within the facility.
Maintenance Supervisor
Ratnadeep Metal and Tubes Ltd
03.2009 - 08.2018
- Maintenance of Cold flow department in Type of machine Pilgermill,Draw bench, Annealing Furnace, Tube straightening, Polishing machine, Pipe wsahing,Eddy-current testing ,Eot crane, Hot water-Generator,Tube pointing machine,
- Purchase maintenance spare and tools
- Drawing maintenance spare and modified items
- Coordinated preventative maintenance schedules, verifying equipment safety and function.
- Streamlined work order processes for increased efficiency in addressing maintenance requests and tracking progress.
- Supervised 10 employees and scheduled shifts.
Education
Diploma Mechanical Engineer
M.I.LD.S Bhandu,Mehsana,Gujarat,India
Technical Education Board,Gandhinag,Gujarat,India06.2008
Skills
Predictive Maintenance
- Machine Alignment
- Material Selection
- Mechanical Systems Design
- Piping and valves
- Lockout and tagout procedures
- Technical Troubleshooting
- Equipment maintenance and repair
- Blueprint Reading
- Expert Troubleshooting
- Hydraulic systems
- Preventive Maintenance
- Continuous Improvement
- Pneumatic Systems
- Root Cause Analysis
- AutoCAD
- Mechanical Measurements
- Equipment Assembly
Key Deliverables
Overseeing tasks including planning, procuring, controlling and troubleshooting thereby to increase equipment availability and net OEE, Involved in yield improvement and developing guidelines for the sequencing of maintenance activities., Continuously small improving and verifying all the stages of the work. Conducting abnormality matrix, MTBF, MTTR, 5S implementation, planned maintenance, root cause analysis, no why analysis etc. Spares management, Leading, mentoring and monitoring the performance of employees to ensure efficiency in process operations and conduct white board meeting. Ensuring that teams adhere to all the quality tool & procedures.
Certification
- Kizen
- ISO 9001:2015 Quality Awareness Training course
- SMC introduction to practical pneumatic
- CRISP Industrial Basic Hydraulic training
- Auto cad 2011
- Valid Driving license
Personal Qualifications
Mechanical, TEB Gandhinagar, 2008, 54.35
Professionalabridgement
A result-oriented professional with proven experience More than 15 years in Maintenance. Associated with Alleima India Pvt. Ltd (Formally known as Sandvik material technology) as a Senior Mechanical Maintenance engineer. Action on delay analysis of pilger mill timely to minimizing unplanned down time anticipating solve problem in a timely manner Execution of preventive schedule, periodic maintenance schedule for cold finish section to Increase machine up time Execution of periodic Maintenance plan of pilger mills, Annealing Furnace, cutting machine, Straightening machine, Tube Hydro testing,E.C.T Machine as per Planning Maintain proper inventory of identified Critical spare for cold Finish line Maintenance and operational knowledge of work of machineries(Lathe Machine, Milling, shaping ,Radial drilling, slotting machine, shearing, Band saw machine, Press break, Hand Grinder ) Knowledge of Tooling of High pressure Air driven, Hydraulic equipment, Power Tools Closing of all NC for all internal and external Audit related to cold finish section-(QMS,EMS,OHSAS,5S,TPM&Leakages) Keep history of all critical Activities off cold finish section, Support in Purchase EProcurement process Carry out small Improvement and modification Activity to Reduce near miss Nearmiss compliance as per lead time agreed Self-Leakage Audit carried out as per plan and close the finding on cold finish section Develop and execute process keeping in mind sandvik(Alleima) core values, Full-filling QMS,EMS,OHSAS,Legal and Financial requirement and closing NC/Observation if any Proficiency in managing maintenance of various equipments for reducing downtime and enhancing operational effectiveness of equipment. Abilities in managing technically advanced cost-efficient, state of art maintenance systems & processes. Good functional knowledge of ISO-9001, ISO-14001, OHSAS-18001 and TPM.
Employmentchronology
Ratnadeep Metal and Tube Ltd, Mehsana, Gujarat, 03/2009 - 08/2018, PilgerMill, Darw bench,Annealing etc. machine maintenance, Try improve pilger pipe quality.
Notableattainments
- At Ratnadeep Metal and Tube Ltd, Mehsana, Gujarat: Duaration-March2009 to Aug2018
- PilgerMill, Darw bench,Annealing etc. machine maintenance
- Try improve pilger pipe quality.
Equipmentpurview
Screw Compressor (Ingersoll Rand 690 cfm) & Atlascopco (350 cfm), Centrifugal pumps (single stage as well as multi stage) up to 250 lpm, reciprocating pumps. Vertical pumps, air operated diaphragm pumps, Acid pumps, doasing pumps, etc, The hydraulic cylinders, hydraulic valves, variable displacement axial piston pumps, hydraulic motors, gear pumps, Vane Pumps, Screw & Spool type Proportional Valve Hydraulic pipe line work, EOT cranes up to 10MT capacity Operated by VFD control., Annealing furnace for the ss pipe., Different kind of M.O.C. pipelines like, C.S., S.S., P.P., and P.P.R.C., Pilger mills make by SMS MEER, good knowledge about the pilger operational and maintenance point of view, I have many design change in Pilger mill as per production department requirement and increase the production., Pilger mill (SMS MEER), Draw bench, Annealing, BA furnace, Bull block, ECT machine, UT machine, Bandsaw (Make-KASTO), CircularSaw, Two Spindle Deep Hole Drilling Machine, End Facing Radiusing M/C with 8 axis Fanuc 0 M CNC Controller, Hydro-Testing Machine, Fully Automatic Cutting and Deburring Machine (Make-FLEXOVIT, U.S.A), Marking M/c, Straightening Machine, Scrubber system, Hot water generator
Personal Information
- Passport Number: P8970374
- Date of Birth: 11/20/89
- Nationality: Indian
Disclaimer
I solemnly declare that all the above-mentioned statements are true & correct to the best of my knowledge & belief.
Languages
English
Professional Working
Hindi
Native or Bilingual
Gujarati
Native or Bilingual
Timeline
Senior Mechanical Maintenance Engineer
Alleima India Pvt. Ltd
08.2018 - 05.2025
Maintenance Supervisor
Ratnadeep Metal and Tubes Ltd
03.2009 - 08.2018
Diploma Mechanical Engineer
M.I.LD.S Bhandu,Mehsana,Gujarat,India
Similar Profiles
VIBIN DENNIS VVIBIN DENNIS V
Assistant Manager of Operations at ALLEIMA INDIA PRIVATE LIMITED - KANTHALAssistant Manager of Operations at ALLEIMA INDIA PRIVATE LIMITED - KANTHAL
Kobe QuallsKobe Qualls
Operator 1 at Alleima Special MetalsOperator 1 at Alleima Special Metals
Jonathan AguilarJonathan Aguilar
Manufacturing Operator at Alleima Special MetalsManufacturing Operator at Alleima Special Metals
Georgia VearingGeorgia Vearing
Rostering & Accounts officer at Griffith Post School OptionsRostering & Accounts officer at Griffith Post School Options
Tahra KirkwoodTahra Kirkwood
Financial & Administration Manager at AT Welding Services Pty LtdFinancial & Administration Manager at AT Welding Services Pty Ltd