Muhammad Humam Mujahid
Pakenham,Vic
Summary
A professional engineer with rich experiences in manufacturing industry with respect to quality assurance and control at different scales. Bringing strong skills in problem solving, RCA, communication, attention to detail and process management attained through professional and academic career.
Overview
6
6
years of professional experience
Work History
Junior Mechanical Engineer
Civil Mart
Pakenham, VIC
06.2023 - Current
- Improved quality processes for increased efficiency and effectiveness.
- Consuming FMEA for corrective or preventative maintenance.
- Experienced in using RCA techniques to find the root cause of the defect.
- Knowledge of relevant australian standards and regulations and specifically for vic roads
- Using ERP like SAP, pronto etc to manage the operations.
- Reported any hazards or incidents and near misses involving myself and others
- Inspected set sample of products for defects and compliance with design standards.
- Performed continuous reviews of quality management system.
- Evaluated quality problems and performed assessments to identify and resolve issues.
- Reviewed and validated quality requirements for manufacturing planning, supplier purchase orders, and engineering specifications to meet contract compliance regulations.
- Conducted Quality Control / Assurance inspections and provided final compliance sign off upon completion
- Undertaking evaluations in accordance with Civil Mart/customer specification
- Prepared and reviewed Quality documentation and records.
- Collated and compiled quality data and prepared ITPs for the forthcoming project.
- Planned and conducted all the required testing for the products to be in spec with vicroads of vic roads project and according to australian standards.
- Planned and coordinated impact testing on cured products and slump testing of concrete and improved the quality of product internally and externally and reduced the scrap percentage.
- Performed daily quality inspections, dimensional analysis of castings and machined parts
- Reported all quality issues using the Process Correction Report (PCR) during management
- Producing production standards, targets and operating philosophies that ensure effective production process controls are being maintained
- Performing operational troubleshooting and root cause analysis through in field investigations
- Ensuring adequate hazard identification and risk management process are in place
- Developing production and performance metrics and using these metrices to identify opportunities that drive improvement in areas such as process safety, production, efficiency, and material reduction
- Raising NCRs to responsible person on every non conformance on plant and planned required action plan and active role in root cause analysis
- Used tools like 5whys, Fish bone diagram and 8d for root cause analysis.
- Proficient in using software i.e Pronto, skytrust etc
- Did internal and external auditing and then resolved any NCR raised post audit.
- Liaising with internal and external stakeholders regarding all quality issues.
- Working with equipment suppliers and service provider (Material Testing) to identify processing solutions to optimizing facility layouts, production lines and machine specifications
- Ability to interpret engineering drawings to anticipate problems, create effective and detailed action plans to comply with quality standards.
- Followed standard operating procedures for inspections and tests.
- Monitored product quality at all stages and improved quality where required.
- Inspect and make sure drawings of cage and mesh for products(pools, tanks etc) are in accordance with Australian Standards.
- Oversee the production and take corrective actions where required.
- Make sure all necessary tasks are completed in order to fulfil the customer’s requirement.
Mechanical Technician
TAS Auto Recyclers Pty Ltd
Launceston, TAS
08.2021 - 08.2022
- Developing and implementing processes for the removal and downstream application of recycled automotive parts
- Implementing ongoing quality control processes and the validation of recycled part quality for our customers
- Overseeing and undertaking the execution of the part removal process
- Reviewing recycled part orders to ensure the parts supplied are suitable for their intended application
- Ensuring recycled parts are at an OEM standard that ensures their ability for re-use
- The ongoing development of operational processes to address process flow disruption
- Reviewing the quality of critical automotive components including but not limited to electrical and driveline systems prior to supply to our customers
- Maintaining operational equipment and developing and enacting plans to address any deficiency in this capacity
- Adhering to safe work practices and the utilization of correct equipment and SOP’s.
- Resolved mechanical issues using both technical and manual skills.
- Identified mechanical problems and determined best solutions for correction.
- Monitored equipment performance to confirm proper and efficient function.
- Coordinated installation of systems, machinery, and components.
- Operated variety of tools and equipment to complete mechanical repairs.
NDT - Lab Technician
Carbon Revolution Pty Ltd
Waurn Ponds, VIC
08.2022 - 06.2023
- Maintained and reviewed company standard operating procedures and ISO AS/NZS 9001 quality control procedures
- Conducting x-ray inspections of Carbon Wheels and examine for possible faults such as Cracks, Resin Richness, Porosity, Dryness etc
- Assisted in Root Cause Analysis using tools like 5whys, FMEA, fish bone diagram etc.
- Examine the wheel measurements and make sure these are with in the limits/specs as required by the customer.
- Making Quality Reports for Defects, Wheel measurements etc and signing off the approval of wheels.
- Making sure that the quality of wheel is in accordance with Carbon Rev/customer specifications
- Completing documentation and specifications to meet engineering assurance requirements, ensuring compliance to relevant procedures and standards
- Coordinated with quality control staff to complete inspections.
- Performed quality inspections and drafted reports to detail non-conforming material issues.
- Supported quality team members during corrective action updates.
- Knowledge of IATF 16948/ Iso 9001 and vda 6
- Prepared reports on non-destructive testing results.
- Communicated with employees and upper management to convey concerns, status updates and other pertinent information.
- Assisted in producing specifications for internal defects derived from the results from impact testing and RBM testing.
Internee engineer
Fauji Cement Company Ltd
05.2018 - 05.2019
- Gain knowledge about the operating procedures, production/maintenance, and various products
- Understand various mechanical, maintenance, and production operations
- Collate data, establish process correlations and develop strategies for capital projects
- Assigned to a real job/task and expected to make a contribution that will have an impact on the business
- Utilise various skill sets/knowledge during day-to-day operations and to achieve team/company goals.
- Studied manufacturing processes to improve overall knowledge.
- Prepared standard reports and documentation to communicate results to senior management.
- Assisted with coordination of new equipment installation and implementation.
- Conducted root-cause analysis of component failure.
- Developed and implemented procedures to verify compliance with engineering standards.
- Conducted research to identify and evaluate new technologies and concepts.
Education
Bachelor of Science - Mechanical Engineering
HITEC University
04.2018
Skills
- Communication
- Leadership
- Microsoft office
- AutoCad
- FMEA(Failure Modes and Effective Analysis)
- Root Cause Analysis
- CMMS
- Quality assurance and control
- Quality Audit
- Results focused
- Critical and analytical thinking
- Maintenance
- Six Sigma
- Solidworks
- Quality Auditing
Affiliations
2020 – Present Member of Engineers Australia
2018 – Present Member of Pakistan Engineering Council
Timeline
Junior Mechanical Engineer
Civil Mart
06.2023 - Current
NDT - Lab Technician
Carbon Revolution Pty Ltd
08.2022 - 06.2023
Mechanical Technician
TAS Auto Recyclers Pty Ltd
08.2021 - 08.2022
Internee engineer
Fauji Cement Company Ltd
05.2018 - 05.2019
Bachelor of Science - Mechanical Engineering
HITEC University