Analytical Data Oriented Decision making
Rajat Pandey
HOD-Operations I Plant Head (DGM)
Durgapur
Summary
15 Years of Learning & Practicing under Manufacturing -PPC , Supply Chain , Plant Operations ,Materials Management , Plant & Production Manager , Operations Manager (Mfg -SCM) , Chemical Plants EHS & Compliance , Quality Assurance for Specialty Chemical Sector Businesses, Polymers -Paints ,Adhesives-Composites ,Resins-Hardener,Textile, Coatings & Polymers-Specialty Adhesives & Construction Chemicals, Silicone Emulsions , Industrial & Engineering Silicone , Elastomers ; Food & FMCG Feedstock Chemicals
Overview
17
17
years of professional experience
11
11
years of post-secondary education
Work History
Head of Operations-DGM
Wacker Silicones
08.2023 - Current
Plant Head for Manufacturing of Engineering Silicone , Elastomers Industrial Silicone -Sealants , Silicone Gums & Automotive Silicone Silicone EP Emulsions , Personal Care & FMCG
Accountable for 07 Functions as Plant Head (HOD)
- PPC : Production Planning & Control
- MM : Materials Management
- PME : Plant Maintenance & Engineering
- QA : Quality Assurance
- EHS : Environment Healthy & Safety ,
- PP : People Planning , Goals & KPI
- CM : Cost Control. , Budget-Opex
Team Size 25 I DR -07 Managers
Controlling "QSCSP" Quality-Speed-Cost-Safety-People
Manufacturing -Head I Plant Manager
Cosmo First Limited (Cosmo Specialty Chemicals Division)
12.2020 - 08.2023
Controlling QSCSP "Quality" "Speed" "Cost" "Safety" "People" For Manufacturing Operations and Plant Management for Specialty Chemicals Business Subsidiary 'Cosmo Specialty Chemicals Pvt Ltd" Of Cosmo Films Ltd
Manufacturing Plant Manager , Manufacturing Head-Specialty Chemical Business 1900 MTPM (+1500 MTPM Phase-II) ~350 Cr
• 1-Textile Chemicals -350 MTPM (50 Cr.)
• 2- Specialty Adhesives Polymers Binders -300 MTPM (100 Cr.)
• 3- Coatings Chemicals -250 MTPM (100 Cr.)
• 4 - Master Batches - Compounding 1000 MTPM (100 Cr.)
GPM-2 I Group Plant Manager (02 Units)
Atul Limited
10.2018 - 12.2020
Managing Manufacturing Production Plant Management and Supply Chain Distribution Operations for "Polygrip" and "Lapox" Brand of Atul Ltd. under Polymer Adhesives Business
• Manufacturing Operations for 02 Plant Units
• Capacity Manager for 1050 MTPM (Formulation and Reaction Plant) and 250 MTPM (FFP Plant)
• Managing Business worth 180 Cr under 02 Plants
• Brands "Polygrip" and "Lapox" Planning for supporting S&D
• Production Planning and Control
• Plant Maintenance, Engineering and Capacity Planning
• Production Product Matrix Planning
• FFP : Formulation Filling and Packing
• RM PM FG Planning Scheduling and Distribution
• Capacity Expansion of Plant and Tank Farm from 600 MT to 1050 MT
Operations Manager Manufacturing & Supply Chain
Huntsman Corporation
02.2017 - 10.2018
Manufacturing and Supply Chain Operations Manager for 02 Plants Located in Goa (India) under Advanced Materials Business for Brands "Araldite" and "Aradur" (Adhesives Business) of Huntsman Corporation India
• Manufacturing Production -Supply Chain Operations for below Plants &Capacities of 600 MTPM, 160 Cr
• Mfg_Plant_1. & SCM of Araldite-Aradur Industrial Brand for 350 MTPM (North Goa)
• Mfg_Plant_2 & SCM of Retail Araldite DIY Brand for 250 MTPM (South Goa)
• Synthesis and Formulation of Resins as Adhesives
• FFP : Formulation Filling and Packing of Adhesives Resins and Hardener, Binders and Curing Agents, Sealant , Construction Chemicals etc.
Assistant Manager -Process I Production
Louis Dreyfus Company
07.2013 - 02.2017
Managing and Controlling Process and Production Operations for FMCG Feedstock Chemicals, Chemical and Physical Refinery , Hydrogenation Process , Crystallization Fractionation and Soap Splitting, Separation Process ,Acid Oil Process
• 1000 MTPD RBD-Refinery –Hydrogenation – Inter esterification,
• 550 MTPDFractionation & Crystallization Unit I B-B Sales
• 600 MTPDProcess-Mfg. for “Mother Dairy” NDDB I Dhara ; Bunge-Dalda
• 200 MTPD FFP Formulation Filling & Packing Manufacturing model
Assistant Production & Utility Incharge
N.C.F Pvt LTD
06.2007 - 07.2010
Worked as an Assistant Production & Utility Incharge, (2007-2010) In M/S N.C.F Pvt. Ltd. (Milling Firm- 10 MTPD), Hardoi -U.P, (3.1 Yrs.)
• Worked as an Assistant Production & Utility Incharge
• M/S N.C.F Pvt. Ltd. Milling Firm- 10 MTPD Hardoi -U.P
Education
Bachelor of Economics -
C.S.J.M.U
CSJMU -KNP 08.2007 - 05.2010
Diploma In Information Technology -
Board of Technical Education (UP)
Govt. Polytechnic Kanpur 08.2004 - 05.2007
Intermediate College -
State Board (U.P)
BNSD InterCollege 07.2001 - 05.2003
High School -
State Board (U.P)
St. Xavier's HS 07.2000 - 05.2001
B.Tech Chemical Technology - Chemical Technology & Chemical Engineering
Harcourt Butler Technical University
H.B.T.I (KNP) 05.2010 - 05.2013
Skills
1-Analytical Data Oriented Decision making , Info based
2-Skill to communicate effectively over just good
3- Conflict Management with CFT , securing Org Goals
4- BU & Function Oriented Analytical Skills (Advanced Excel)
5-Team & Org goal & KPI-KRA Management ; Alignment
6-Process–Action Orientation over Gut feel
7-SAP (S4 HANA) PPC-MM-PME -S&D -SNP -APO
8-Continuous and Asset Improvement Projects , Industrial Economics & Capital Management
8-Industrial Management , Controls OEE, CU, AU, Process control by analysis KPI’s study
9-Management,Production Machine Matrix Planning , BFP-GFP
10-Plant Maintenance Engineering, Opex & Capex
11- Inventory Optimization , Controls Techniques (FIFO and BOM Management, RMU Variance Controls) , JIT
12-Product Development Process Engineering Lab>KiloLab>Pilot>Scaleup for commercial Production
13- Calculating Rate ratio-RR, Quality ratio-QR and Availability ratio- OE Effectiveness-OEE
14-Overall Utilization Efficiency-OUE , Asset Usage –AU & NIDT and NSDT(Breakdowns)
15-Daily problem solving through tools FB, TPA,3Q-5Why’s, Time &Motion ;PDCA
16-Asset-care, QSP (quality standard procedures), QCT's (quick changeover techniques), scheduled down time minimization, scheduled and non-scheduled PM , Preventive Maintenance and Predictive Maintenance Techniques , Critical Engineering Spares to optimize MTTR mean time to repair
Projects (Capex) I Growth Assignments
Capex of 350 MTPM Textile Chemical & 250 MTPM Coatings Chemical Plants -(12/20 - 05/21)
Capex of 350 MTPM Textile Chemicals Plant + 250 MTPM Coatings Chemicals Plant completed in August-2021, Capex worth 25 Cr for CSCPL (CFL), with Govt. Body License by DISH, CTE, CTO from MIDC, EC from MPCB -CPCB & PESO
Capex of 300 MTPM of PU I DL-WL-PSA Adhesives, Expansion of PU_Adh to 600 MTPM (08/21 - 05/22)Capex of 300 MTPM of PU I DL-WL-PSA Adhesives, worth 25 Crunder completion April-2022 for CSCPL (CFL) with Environment Clearance from MPCB-CPCB, CTE-CTE & PESO
Expansion & Automation of PU, Rubber Adhesives to 1050 MTPD (11/18 - 10/19)Capacity Expansion and Automation of Polyurethane and Rubber adhesive and Epoxy Plants to produce twice the current and reduce input manpower cost (625 to 1050 MTPM)
Aluminum Tubes Extruded tubes and HDPE containers Packaging Automation Project (02/18 - 07/18)Aluminum Tubes and HDPE containers Packaging Automation Project: Tech. Transfer to Improve capacity by 30 % reduce Input cost by 20 %
Erection & Commissioning of “Thermosyphon Heater –SFTS-20” (03/16 - 11/16)Erection & Commissioning of “Thermosyphon Heater –SFTS-20” (megawatts heat O/P: 2.6 Million kilo cal.) Thermax May 2014 to bring down VC of processing by $ 2.3
Energy Management” (Site Energy Champion) Energy Conservation Projects (04/16 - 12/16)Energy Management” (Site Energy Champion) projects for given target saving energy 500 kWh and 1500 kg/hr Steam reduction, resulting reduction in 2,00,000 kg CO2-e (emission) per year as carbon credit, resulting VC down by 12.5% YOY
Retro Commissioning of Cooling towers water circuit, compressed air circuit, heat recovery circuit in 1000 TPD physical refining to bring down Utilities by 12% YOY
Interests
Conflict Management Team Management
System Driven Controls Loop Implementation
Professional References I Mentors I Leadres
1-Ganesh Doifode - Vice President Plant Ops., LDC (2013-17) Contact No- +91 8291277375
2-Govardhanan Hari - Head Advanced Materials -Huntsman Corp (I)-(2017-18)- Contact No - +91 9769912153
3-Kiran Malewadi - Vice President – Polymers I Reporting Manager in Atul Ltd. (2018-2020)
- Contact No - +91 8879654019
Personal Information
Date of Birth: 11/15/86 I Male (39)
Parents : Retired form State Govt. Service
Community : Hindu I Brahmin
Nationality - Indian
Native _ Kanpur (U.P) ; India
Contact - 09935468905
rajat.srk@rediffmail.com
Timeline
Head of Operations-DGM
Wacker Silicones
08.2023 - Current
Manufacturing -Head I Plant Manager
Cosmo First Limited (Cosmo Specialty Chemicals Division)
12.2020 - 08.2023
GPM-2 I Group Plant Manager (02 Units)
Atul Limited
10.2018 - 12.2020
Operations Manager Manufacturing & Supply Chain
Huntsman Corporation
02.2017 - 10.2018
Assistant Manager -Process I Production
Louis Dreyfus Company
07.2013 - 02.2017
B.Tech Chemical Technology - Chemical Technology & Chemical Engineering
Harcourt Butler Technical University
05.2010 - 05.2013
Bachelor of Economics -
C.S.J.M.U
08.2007 - 05.2010
Assistant Production & Utility Incharge
N.C.F Pvt LTD
06.2007 - 07.2010
Diploma In Information Technology -
Board of Technical Education (UP)
08.2004 - 05.2007
Intermediate College -
State Board (U.P)
07.2001 - 05.2003
High School -
State Board (U.P)
07.2000 - 05.2001