Analytical Data Oriented Decision making
15 Years of Learning & Practicing under Manufacturing -PPC , Supply Chain , Plant Operations ,Materials Management , Plant & Production Manager , Operations Manager (Mfg -SCM) , Chemical Plants EHS & Compliance , Quality Assurance for Specialty Chemical Sector Businesses, Polymers -Paints ,Adhesives-Composites ,Resins-Hardener,Textile, Coatings & Polymers-Specialty Adhesives & Construction Chemicals, Silicone Emulsions , Industrial & Engineering Silicone , Elastomers ; Food & FMCG Feedstock Chemicals
Plant Head for Manufacturing of Engineering Silicone , Elastomers Industrial Silicone -Sealants , Silicone Gums & Automotive Silicone Silicone EP Emulsions , Personal Care & FMCG
Accountable for 07 Functions as Plant Head (HOD)
Team Size 25 I DR -07 Managers
Controlling "QSCSP" Quality-Speed-Cost-Safety-People
Controlling QSCSP "Quality" "Speed" "Cost" "Safety" "People" For Manufacturing Operations and Plant Management for Specialty Chemicals Business Subsidiary 'Cosmo Specialty Chemicals Pvt Ltd" Of Cosmo Films Ltd
Manufacturing Plant Manager , Manufacturing Head-Specialty Chemical Business 1900 MTPM (+1500 MTPM Phase-II) ~350 Cr
• 1-Textile Chemicals -350 MTPM (50 Cr.)
• 2- Specialty Adhesives Polymers Binders -300 MTPM (100 Cr.)
• 3- Coatings Chemicals -250 MTPM (100 Cr.)
• 4 - Master Batches - Compounding 1000 MTPM (100 Cr.)
Managing Manufacturing Production Plant Management and Supply Chain Distribution Operations for "Polygrip" and "Lapox" Brand of Atul Ltd. under Polymer Adhesives Business
• Manufacturing Operations for 02 Plant Units
• Capacity Manager for 1050 MTPM (Formulation and Reaction Plant) and 250 MTPM (FFP Plant)
• Managing Business worth 180 Cr under 02 Plants
• Brands "Polygrip" and "Lapox" Planning for supporting S&D
• Production Planning and Control
• Plant Maintenance, Engineering and Capacity Planning
• Production Product Matrix Planning
• FFP : Formulation Filling and Packing
• RM PM FG Planning Scheduling and Distribution
• Capacity Expansion of Plant and Tank Farm from 600 MT to 1050 MT
Manufacturing and Supply Chain Operations Manager for 02 Plants Located in Goa (India) under Advanced Materials Business for Brands "Araldite" and "Aradur" (Adhesives Business) of Huntsman Corporation India
• Manufacturing Production -Supply Chain Operations for below Plants &Capacities of 600 MTPM, 160 Cr
• Mfg_Plant_1. & SCM of Araldite-Aradur Industrial Brand for 350 MTPM (North Goa)
• Mfg_Plant_2 & SCM of Retail Araldite DIY Brand for 250 MTPM (South Goa)
• Synthesis and Formulation of Resins as Adhesives
• FFP : Formulation Filling and Packing of Adhesives Resins and Hardener, Binders and Curing Agents, Sealant , Construction Chemicals etc.
Managing and Controlling Process and Production Operations for FMCG Feedstock Chemicals, Chemical and Physical Refinery , Hydrogenation Process , Crystallization Fractionation and Soap Splitting, Separation Process ,Acid Oil Process
• 1000 MTPD RBD-Refinery –Hydrogenation – Inter esterification,
• 550 MTPDFractionation & Crystallization Unit I B-B Sales
• 600 MTPDProcess-Mfg. for “Mother Dairy” NDDB I Dhara ; Bunge-Dalda
• 200 MTPD FFP Formulation Filling & Packing Manufacturing model
Worked as an Assistant Production & Utility Incharge, (2007-2010) In M/S N.C.F Pvt. Ltd. (Milling Firm- 10 MTPD), Hardoi -U.P, (3.1 Yrs.)
• Worked as an Assistant Production & Utility Incharge
• M/S N.C.F Pvt. Ltd. Milling Firm- 10 MTPD Hardoi -U.P
1-Analytical Data Oriented Decision making , Info based
undefinedCapex of 350 MTPM Textile Chemical & 250 MTPM Coatings Chemical Plants -(12/20 - 05/21)
Capex of 350 MTPM Textile Chemicals Plant + 250 MTPM Coatings Chemicals Plant completed in August-2021, Capex worth 25 Cr for CSCPL (CFL), with Govt. Body License by DISH, CTE, CTO from MIDC, EC from MPCB -CPCB & PESO
Capex of 300 MTPM of PU I DL-WL-PSA Adhesives, worth 25 Crunder completion April-2022 for CSCPL (CFL) with Environment Clearance from MPCB-CPCB, CTE-CTE & PESO
Capacity Expansion and Automation of Polyurethane and Rubber adhesive and Epoxy Plants to produce twice the current and reduce input manpower cost (625 to 1050 MTPM)
Aluminum Tubes and HDPE containers Packaging Automation Project: Tech. Transfer to Improve capacity by 30 % reduce Input cost by 20 %
Erection & Commissioning of “Thermosyphon Heater –SFTS-20” (megawatts heat O/P: 2.6 Million kilo cal.) Thermax May 2014 to bring down VC of processing by $ 2.3
Energy Management” (Site Energy Champion) projects for given target saving energy 500 kWh and 1500 kg/hr Steam reduction, resulting reduction in 2,00,000 kg CO2-e (emission) per year as carbon credit, resulting VC down by 12.5% YOY
Retro Commissioning of Cooling towers water circuit, compressed air circuit, heat recovery circuit in 1000 TPD physical refining to bring down Utilities by 12% YOY
Analytical Data Oriented Decision making
Conflict Management Team Management
System Driven Controls Loop Implementation
1-Ganesh Doifode - Vice President Plant Ops., LDC (2013-17) Contact No- +91 8291277375
2-Govardhanan Hari - Head Advanced Materials -Huntsman Corp (I)-(2017-18)- Contact No - +91 9769912153
3-Kiran Malewadi - Vice President – Polymers I Reporting Manager in Atul Ltd. (2018-2020)
- Contact No - +91 8879654019
Date of Birth: 11/15/86 I Male (39)
Parents : Retired form State Govt. Service
Community : Hindu I Brahmin
Nationality - Indian
Native _ Kanpur (U.P) ; India
Contact - 09935468905
rajat.srk@rediffmail.com