Ramesh Mahato
Balwyn North,Australia
Summary
A chemical engineer with 13+ years of process engineer experience at Mangalore Refinery & Petrochemicals Limited (MRPL), Mangalore, India. Skilled in Oil & Gas industry, Petroleum refining processes, hazardous chemical handling, oil movement & storage, plant process safety, plant unit start-up, shutdown, and troubleshooting. Having experience in shift-wise planning in execution of product blending and certification of product, chemical safety. Proficient in developing and streamlining of various standard operating guidelines for many process units and process safety. Experienced in tank-farm operations of hazardous chemicals and oils and jetty operations. Knowledgeable in refinery effluent treatment plant operations. Familiar with HAZOP and OHSAS. Competent in MS Office and SAP packages. Reliable Manager demonstrating high level of ownership and initiative. Possessing exceptional work ethic and desire to go above and beyond to exceed company expectations. Successful in fast-paced, deadline-driven environments to manage goals and team development. History of thriving in team-oriented environments.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Manager-Operations FCC & Coker Gasoil HDT unit
Mangalore Refinery & Petrochemicals Limited
Mangalore, India
01.2014 - 01.2019
- Safe & efficient operation and maintenance of petrochemical FCC unit
- Generate and maintain informational databases on all pertinent process variables, updating PFDs & P&IDs
- Gather, analyze, interpret and act upon all key unit operations data
- It includes preparation of daily, monthly & annual production reports and annual performance review presentation
- Development of operating guidelines and standard operating procedures (SOP) for handling of various process equipment
- Supervise the day-to-day activities of planning & scheduling of operations, start-up and shutdown of Unit & coordinate with other departments during steady state and shutdown/ turnaround periods
Senior Engineer-Operations, Oil Movement & Storage unit
Mangalore Refinery & Petrochemicals Limited
Mangalore, India
01.2014 - 01.2019
- Safe & efficient operation and maintenance of tankfarm (106 tanks including crude oil storage, white oil & black oil storage, LPG horton spheres and mounded bullets)
- Shift-wise planning & execution of crude oil receipt, product blending and certification of products
- It includes product dispatch to many marketing companies terminals
- Product accounting and liaising with various oil marketing companies for smooth and timely dispatch of products
- ISO certification taskforce team member of Oil Movement & Storage unit
- Development and review of operational and safety procedures of oil tank-farm operations
Engineer-Operations, Effluent Treatment Plant
Mangalore Refinery & Petrochemicals Limited
Mangalore, India
01.2010 - 01.2014
- Safe & efficient operation and maintenance of refinery effluent treatment plant (ETP)
- Optimize processes to reduce the chemicals consumptions
- Prepare daily & monthly water balance, chemical consumption reports of ETP
- Meet the criteria of limitations of the treated effluent quality as per the guidelines of Karnataka State Pollution Control Board (KSPCB)
Lead member for project phase & commissioning of Petrochemical FCC unit (PFCCU)
Mangalore Refinery & Petrochemicals Limited
Mangalore, India
01.2006 - 01.2010
- Review of process design documents, PFDs, P&IDs and equipment data sheets
- Hazop studies of CHTU and PFCCU in its project phase to evaluate and improve the process safety & operability
- Monitoring of construction site and erection of various equipment
- DCS logic checking for PFCCU and single point mooring (SPM)
- Preparation of checklist for system completion, flushing and purging scheme for pipelines
- Planning of pre-commissioning activities like air blowing, steam blowing, chemical cleaning, oil flushing, nitrogen blanketing, steam-out of equipment and catalyst loading
- Framing up start-up, shutdown and emergency response procedures
Education
Post Graduate Diploma - Business Administration (Operations Management)
SYMBIOSIS
PUNE01.2013
Bachelor of Science - Chemical Engineering
VINOBA BHAVE UNIVERSITY
01.2005
Skills
- Project Management
- Refinery Operation
- Revamp
- Plant Process Safety
- Project Planning
- HAZOP & QRA Analysis
- OHSAS, Risk Assessment & Control Measures
- Oil Movement & Storage
Certification
- FCC catalyst training program, M/s Albemarle corporation, 07/01/16
- FCC operations training, Essar Oil Limited, Jamnagar, TBD
- Refinery process technology training, IIP-Dehradun, 09/01/10
- Best use of ETP training program, National productivity council, Chennai, 07/01/10
Languages
English, Fluent
Timeline
Manager-Operations FCC & Coker Gasoil HDT unit
Mangalore Refinery & Petrochemicals Limited
01.2014 - 01.2019
Senior Engineer-Operations, Oil Movement & Storage unit
Mangalore Refinery & Petrochemicals Limited
01.2014 - 01.2019
Engineer-Operations, Effluent Treatment Plant
Mangalore Refinery & Petrochemicals Limited
01.2010 - 01.2014
Lead member for project phase & commissioning of Petrochemical FCC unit (PFCCU)
Mangalore Refinery & Petrochemicals Limited
01.2006 - 01.2010
- FCC catalyst training program, M/s Albemarle corporation, 07/01/16
- FCC operations training, Essar Oil Limited, Jamnagar, TBD
- Refinery process technology training, IIP-Dehradun, 09/01/10
- Best use of ETP training program, National productivity council, Chennai, 07/01/10
Post Graduate Diploma - Business Administration (Operations Management)
SYMBIOSIS
Bachelor of Science - Chemical Engineering
VINOBA BHAVE UNIVERSITY
Similar Profiles
Anup S KumarAnup S Kumar
Assistant Manager - Direct Tax Business Partnering at Unilever India Private LimitedAssistant Manager - Direct Tax Business Partnering at Unilever India Private Limited
Yesudas Yesudas null
Chemical Operator at Mangalore Refinery And Petrochemicals LTDChemical Operator at Mangalore Refinery And Petrochemicals LTD
CA SHEBIN SEBASTIANCA SHEBIN SEBASTIAN
Senior Officer (Finance & Accounts) at GAIL Mangalore Petrochemicals LimitedSenior Officer (Finance & Accounts) at GAIL Mangalore Petrochemicals Limited