Richard Watkins
Girraween,Australia
Summary
Dynamic Engineering Manager with a proven track record at Designed Mouldings, recognized for enhancing production through innovative processes and stringent ISO9001 management. Achievements include significant cost reductions through expert CAD design and project leadership. A strong advocate for teamwork, resulting in a 30% reduction in non-conformance reports (NCRs) while fostering a culture of quality and efficiency. Committed to driving continuous improvement in engineering practices to elevate organizational performance.
Overview
20
20
years of professional experience
Work History
Manufacturing Engineer
Alchin Long Group
Wetherill Park, Australia
03.2022 - Current
- Introduce and mentor 5S and LEAN strategies for manufacturing area
- Introduce Quality audit documents for finished products prior to despatch to customer
- Ensure Production Staff are trained in appropriate Quality procedures and Work Instructions
- Create and mentor “Quality First” culture
- Promote use of NCR’s and conduct Root Cause Investigations relating to internal and external NCR's
- Reduce NCR's and scrap levels by 30%, developing and implementing effective continuous
Operations Engineer
Opie Manufacturing Group
Emu Plains, Australia
09.2018 - 03.2022
- Improve adherence to Quality procedures of Production staff to increase production efficiencies
- Introduce in-place inspection and audit to ensure correct process is followed and customer expectations are met
- Introduce Quality audit documents for finished products prior to despatch to customer
- Ensure Production Staff are trained in appropriate Quality procedures and Work Instructions
- Create and mentor “Quality First” culture
- Conduct Root Cause Investigations relating to internal and external NCR's
- Reduce NCR's and scrap levels by 30%, developing and implementing effective continuous improvement using LEAN, 5S and 6SIGMA strategies and principles
- Implement LEAN engineering principles to improve production efficiencies
Production Engineer/Senior Production Engineer
ETP Electron Multipliers
Clyde, Australia
04.2012 - 05.2018
- Lead Production Engineering and Quality team
- Engineer components and processes for the manufacture of various instrumentation used in Mass Spectroscopy
- Where possible standardise componentry over multiple models to reduce costs
- An example of this was standardising dynode design for use across the product line
- Among the many positive outcomes of this were :- Cheaper Multipliers, more reliable parts supply, easier and more repeatable Multiplier assembly
- Improve workplace efficiency using LEAN/5S in cleanroom/assembly environment
- This includes creating dedicated jigs and fixtures to improve quality and repeatability of assembly tasks
- One project which featured was Grid Improvements
- By improving processes, updating winding equipment and tooling, updating operator training and in-place inspection and introducing automated final inspection methods and 6Sigma production data analysis, yield was increased by 100%
- Improved product reliability with effective management of quality control processes
- Promote Just in Time philosophy for internally produced parts and external purchases
- Ensure appropriate technical communications and support mechanisms are readily accessible to client base and producers
- Management of NCR and CAPA functions of the ETP Quality Management System
- Liaise with overseas producers to ensure ETP Product is of superior quality as well as providing innovative solutions in the appropriate market segments
Design Engineer/Project Manager
Fresco Systems
Balmain, Australia
03.2011 - 03.2012
- Advise on the design, installation and modification of materials handling equipment for diverse fields such as packaging, biomedical, food processing, pharmaceutical and other FMCG industries
- Use Quality/LEAN documentation such as Production Flow Diagrams to market solutions to clients
- Manage ISO9001 Quality System
- Manage multiple material handling solutions projects through inception, quote, tender, design, installation, commissioning and handover stages
- Produced cost-effective and functional system designs for material handling
- Ensure client satisfaction with outcomes
- Ensure that all employees are appropriately trained and updated on changes to equipment, processes and Quality system
Design Engineer
Ark Corporation
03.2008 - 03.2011
- Design, revise and update prototype components for automotive and towing accessories
- Introduce Validation processes for parts governed by ADR and legislation
- Design, modify tooling and fixtures for production
- Manage design documentation and end user manuals
- Ensure compliance to relevant standards and legislation
- Initiate/implement Quality Systems
Design Engineer/Quality Manager
Bishop Manufacturing Technology Limited
07.2006 - 03.2008
- Design and modify special purpose machinery for diverse fields such as packaging, biomedical, aerospace, pharmaceutical
- Manage ISO9001 Quality System
- Enhanced customer satisfaction with fast, knowledgeable design and development service
- Ensure client satisfaction with outcomes
- Ensure Quality system continues to reflect methods used by Bishop
- Ensure that all employees are appropriately trained and updated on changes to Quality system
Design Engineer/Draughtsman
QANTAS Airways Pty. Ltd
10.2005 - 07.2006
- Design tooling and ground support equipment for QANTAS aircraft using 2D and 3D CAD, CAM, CAE systems
- Write appropriate design and usage documentation and specifications
- Ensure appropriate technical communications and support mechanisms are readily accessible to client base (airside users) and are of appropriate quality
- Ensure ability to modify and revise designs to updated respective specifications and legislation
Engineering Manager
Designed Mouldings
10.2004 - 10.2005
- Product and Manufacturing methodology development using 2D and 3D CAD, CAM, CAE systems
- Ensure product and manufacturing meets respective standards
- Design and manufacture appropriate test and assembly jigs and fixtures using best of class technology to ensure that Designed Mouldings remains at the cutting edge of it's industry
- Delivered process improvements and ongoing cost reductions, meeting goals and saving thousands of dollars per year
Education
Quality Leadership -
01.2007
Quality Auditor -
01.2006
Bachelor of Mechanical Engineer -
01.1989
Skills
- Team Leader
- Teamwork
- ISO9001 Manager
- Process Innovation and Audit
- Data Acquisition and Analysis
- CAD Expertise
- Project Management
Additional Information - Work Status
I am authorised to work in this country for any employer.
References
REFERENCES AVAILABLE ON REQUEST
Hobbies and Interests
- Photography
- Music
- Technology (new and old)
Perfect Job Description
My perfect job is a role in which I can manage and nurture team members while developing process solutions using a collaborative approach and creative equipment / process development and validation.
Target Job
Production/Process development using industry leading strategies for innovative outcomes
Timeline
Manufacturing Engineer - Alchin Long Group
03.2022 - Current
Operations Engineer - Opie Manufacturing Group
09.2018 - 03.2022
Production Engineer/Senior Production Engineer - ETP Electron Multipliers
04.2012 - 05.2018
Design Engineer/Project Manager - Fresco Systems
03.2011 - 03.2012
Design Engineer - Ark Corporation
03.2008 - 03.2011
Design Engineer/Quality Manager - Bishop Manufacturing Technology Limited
07.2006 - 03.2008
Design Engineer/Draughtsman - QANTAS Airways Pty. Ltd
10.2005 - 07.2006
Engineering Manager - Designed Mouldings
10.2004 - 10.2005
BVQI - Quality Leadership,
SAI - Quality Auditor,
UTS - Bachelor of Mechanical Engineer,
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