Rolando Banayo

• Coordinated driver dispatch to accomplish daily delivery requirements.
• Reduced worker accidents by implementing improved safety standards and monitoring procedures.
• Organized records of vehicles, schedules and completed orders.
• Developed and maintained knowledgeable and productive team of employees.

• Liaised between teams and management to ensure goals and deadlines for Covalent Concentrator project are achieved.
• Use of Navisworks as a tool for construction and installation of pipe work.

• Site installation of pre fabricated pipe spools for lube oil piping systems at Rio Tinto Lube Tank Farm

• Fabrication and installation of pipe spools: Cut, grind, prep pipes and fittings: 1/2'' to 20''
• Fit up/ tack weld pipes and fittings.
• Punch list, reinstatement and flange management
• Read and interpreted specifications, isometric drawings and P&ID for job.
• Observed safe work rules and utilized fall protection and PPE.
• Threaded and installed pipe using pipe wrench and dies.

• Read and interpreted specifications, diagrams and blueprints for job.
• Observed safe work rules and utilized fall protection and PPE.
• Handled all responsibilities for piping systems, including fabricating, assembling, installing and maintaining.
• Threaded and installed pipe using pipe wrench and dies.
• Fabricated and positioned screw pipe, socket weld pipe and stainless steel tubing.

• KEMERTON LITHIUM PLANT PROJECT : Pipe spool fabrication of Stainless Steel 316L and 304L schedule 10 to schedule 80, Carbon Steel sched 40, 15NB to 400NB
• OFFSHORE PATROL VESSEL PROPROJEC : Copper Nickel (CuNi), Stainless Steel, carbon steel pipe spool fabrication, 1.5D, 3D bends, T-bored connections lateral Y, compound offsets
• Pipe threading fabrication and installations.

• Existing piping modifications, shutdown works at the hydrofiner area 3 ( HYDY 3 ).
• 8” diameter 312 stainless steel and carbon steel piping
• Line Isolation
• Breaking containment ( wearing CABA self contained breathing apparatus trained )
• Flange management
• Existing piping modifications at tank farm area: Tank 205, 206, 207, 208 FUEL LINE fill line and suction lines, diameter 24’’ and 16” for suction line and diameter 10” for fill line
• Valves, swing spectacle blinds, spacers and non return valves
• Red rock installation to isolate existing line from weld points
• Continuous gas monitoring.
• Hydro testing of weld joints.
• Demolition of old steam tracing and installation of new ones as per design considerations: 12.9 copper tubing bending with tube bender and use of swagelok fittings, installation of steam traps

• Dismantling of pre installed heat exchangers and piping system from 15NB to 1350NB, stainless steel 304L and AISI 312.
• Cut, grind, match bore, knife, prep ends, fit up and tack weld.
• Installation of argon purge dam prior to welding.
• VALVE installation/ Flange management.

• Prefabrication and installation of screwed pipes and fittings, spray bars and spray bar nozzles for stacker conveyors dust suppression system.
• Flange management

• Pipe spool prefabrication and installation from 15NB to 350NB stainless steel and carbon steel pipe and fittings
• Valve instainstallation, reinstatement, flange managemen.
• Pipe support installation.

• Installation of prefabricated poly pipe spools and fittings, install Linatex rubber mine hose from 2'' to 10'', flange management,
• Site installation of stainless steel socket welded piping system (2”) for oleic acid supply to dosing panel, as well as threaded (2”) piping for soda ash supply to dosing panel
• Prefabrication and installation of site run process and utility piping system; floatation water, gland water, instrument air, process water-screwed piping.
• Valve installation; ball valve, globe valve, check valve, knife gate valve, diaphragm valve, float valve
• Installation of in line instruments; control valves, flow meters, pressure gauges, pressure relief valves, pressure control valves
• Clearing of punch list items
• Prefabrication and installation of brackets and pipe support.

• Site Prefabrication of pipe spools
• Dismantling/ replacement of old piping and defective piping components
• Flange management
• Metso MP100 Pebble crusher rebuild, replace bowl and head assembly
• Thyssenkrupp Primary crusher rebuild; new liners installation, clean contact surfaces before backfilling with synthetic resin, insert align shims in lower shell, install rows of concave liners, backfill with synthetic resin, cut off temporary lugs/ assembly rings.

• Prefabrication pipe spools for Alcoa Pinjarra Alumina Refinery
• Cut, grind and prep end of pipe and fittings ready for fit up and tack welding
• Fit up and tack welding of pipe spools from 50NB to 250 NB sched 80
• Pipe support prefabrication

• Cut, grind, prep, fit up and tack weld pipes and fittings:
• Carbon steel, Stainless Steel, Chrome Moly (P11, P22, and P91)
• Ensure chrome moly pipes and fittings are pre and post heated to required heating temperatures during fit up tacking and during inter pass welding to reduce the risk of cold cracking in the heat affected zone (HAZ)
• Ensure no contamination between Carbon Steel and Stainless steel pipes and fittings
• Reads and interpret isometric drawings, general arrangement drawings, model shot drawings and Piping and Instrumentation Diagrams (P&ID)
• Performs material take off, pipe cut lengths and identifies pipe/fittings specifications as per required on reference drawings.

• Read and interpreted specifications, diagrams and blueprints for job.
• Prefabrication: lobster back and miter cut elbows, lateral Y ( set in and or set out ), 3D And 5D bend spools. 100NB to 500NB.

• Pipefitting of 1050mm stainless steel standard wall pipe: Cutting, grinding/prepping
• Fit up and GTAW tack weld with bullet bars
• Install pipe support, bracket, pipe shoe, pipe hangers, spring cans or variable load spring support
• FLANGE MANAGEMENT: Hand torque of flange joint connections (both low and high criticality lines)
• Ensure correct material as per specifications of bolt, nuts and gaskets are used
• Inspect flange gramophone for defects and scars and prepare if flange refacing is required
• Inspect gasket for defects or imperfections
• Torque up flange to 30 percent, 60 percent and 100 percent as final.
• Flange face preservation if required
• Install valves: Gate valve, Globe valve, Check valves, Needle valves, flow control valves.
• Install in line instruments: strainers, orifice plates, flow level gauge
• Install SMITH FLOW valve interlocking systems.
• Install valve SMITH FLOW easy drive and or manual valve actuators.
• Install commissioning spades as per P&ID
• Valve preservation
• Walk the line using P&ID for N2 He leak test, mechanical prep.

• Read and interpreted specifications, isometric drawings, general arrangement drawings, and P&ID.
• Locate coordinates as per required in isometric drawings ( N,S,W & E ).
• Cut, grind, prep, fit up and tack weld piping from 15NB to 1350NB. Stainless steel and carbon steel.
• Punch list, reinstatement and flange management.

• YANDI SUSTAINING PROJECT
• ROY HILL CAR DUMPER PROJECT
• KWINANA FILTRATION FACILITY PROJECT :

Prefabrication and site installation of

pipe spools, pipe support. Punch lists items, reinstatement after pressure test and flange management.

• Dimension and configuration check of prefabricated spools prior to welding. Effective use of coloured ribbons to identify progressing pipe spools.
• Inspection Test Plans and Inspection Report.
• Material take off, request of materials for purchase, review of isometric drawings/ job cards prior to distribution to shop fabricators.
• Documented product transfers and shipments to keep records current and accurate. Material data records, heat numbers, and consumables.
• Promoted workplace safety and smooth production by keeping workspaces clean, organized and free of hazards.

• Dimensional and configurational check of pipe spools prior to full welding as per reference drawing requirements
• Ensures correct materials and fittings are used as per bill of material requirements as well as specifications and standards
• Fabrication of stainless steel and carbon steel chutes and hoppers
• Hydro test of pipe spools.

• Eight years continuous project construction and maintenance works carried out at most of Singapore Jurong Islands’ refineries, oil and gas, chemical plants and pharmaceutical plants.
• Carbon Steel, Stainless Steel 316/316L and 304/304L, Chrome Moly (P5, P11, P22 and P91)
• Plant shutdown: tie into existing pipeline
• Responsible in making material take off, material specifications check, pipe and structure cut lengths.
• Hydro test, leak test, flushing, and air blowing.
• Directed fabrication of components needed for specific jobs.
• Inspected worksites to survey for potential hazards or safety concerns.

• Prefabrication and site installation of pipe spools, pipe fittings and pipe support
• Cut, grind and prep pipe and fitting ends ready for fit up
• Fit up and tack up pipes and fittings from 15mm NPD to 1050mm NPD
• Installation of valves and instruments
• Flange management, bolt tensioning and torque up
• Punch list items, Hydrostatic Testing, Reinstatement
• Commissioning

• Prefabrication, site installation and hydro testing / leak test of installed piping system
• Installation of beams, columns, pipe racks, working platforms, grid mesh, checkered plates and other structural components needed prior to piping system installation
• In line valve installation: gate valves, globe valves, ball valves, check valves, diaphragm valves, butterfly valves and pressure relief valves
• Instrument installation: flow meters, level gauges, pressure indicators, rupture discs, level switch, actuators on control valves.