Sandy (Sati)

Achievement in a role:

• Reduced production downtime and improved lean manufacturing techniques.
• implementation of cost-saving projects and process improvements.

Regular tasks:

• Implemented corrective and preventive actions to address non-conformities identified during quality inspections.
• Monitored production activities to ensure conformance to established methods and procedures.
• Performed root cause analysis for detected faults and developed corrective actions. Led root cause analysis initiatives for product failures, significantly reducing defect rates.
• Conducted regular quality audits and assessments to ensure adherence to quality management systems.
• Collaborated with cross-functional teams to develop solutions that improve overall product quality.
• Trained personnel on the use of various quality control tools, such as Statistical Process Control charts, Process Flow Diagrams, and Failure Mode Effects Analysis.
• Completed regulatory documents concerning safety issues.
• Developed and maintained quality assurance procedures by ISO 9001 standards, and supported the quality management system certification process, including ISO 9001.
• Established and monitored key performance indicators (KPIs) for quality objectives.
• Finished projects on time and within budget.
• Created accurate project specifications, documenting in technical manuals.
• Investigated nonconformances using problem-solving techniques such as 8D or 5 Whys methodologies.
• Reviewed engineering drawings, process specifications, test requirements, inspection plans, and other technical documents for accuracy.

• Working with reliability department and sorting the parts they need to continue production units
• Stock management
• ERP software system troubleshooting
• Managing SAP software, processing repair orders
• Traced missing material and shipments through vendor and customer communications.
• Coordinated receipt of incoming materials and verified the accuracy of items received.

• Coordination and supervision of installation of the mechanical and plumbing services of projects
• Assist the project team and logistics division in procurement of mechanical equipment
• Design and review mechanical installation and services in buildings; Ventilations, firefighting & safety, Air Conditioning, HVAC and ducting systems, Hot and Cold Water, sanitary, drainage, waste management and treatment mechanical systems and medical gases systems
• Assist contract division in preparing and evaluation of tender documents of mechanical/plumbing engineering services (specifications, BOQs, rates, test reports, etc.)
• Review the design of mechanical projects
• Review and approve Submittals of Technical Material and Shop Drawings submitted by the Contractors or Design Consultants for mechanical projects
• Manage testing, commission, training and handover of mechanical and plumbing deliverables to clients

• Planning a production schedule, robotic programming and Maintenance of CNC machines and thermal cutting machines, quality control and improvement of products, Welding inspections, inventory management, Regular participation in risk and safety analysis meetings, production meetings and communication with sales and Marketing teams
• Planning and training labour according to the requirement of product flow by reaching safety and quality goals of the company and customer requirements
• Participation in design of engineering tools and processes
• Increased production efficiency of the factory
• (Lean techniques)
• Shift, weekly and monthly targets of kpi accomplished
• Implementation of lean tools to improve productivity and team work
• Value stream mapping
• Six sigma, 5S etc
• Design of OEE sheets and regular feedback from team members on shift basis

• Quality control and assurance of product development
• Creating a set of process and measurement tools to measure quality and safety on production lanes
• Accomplishments: Developed techniques for beverage production and preservation, Engaged in design, development, construction and operation of industry process and Maintenance of plant, monitoring equipment and measurements using gauges, inspections on Machines and visual screens to clear error codes
• ISO 9001: Maintaining up-to-date documentation of quality standards
• Managing ISO standards on safety and quality products according to customer requirements
• Improved factory efficiency and productivity by development of OEE sheets
• Lean tool: Six sigma with flow charts and tree diagrams
• Reviewed customer feedback and complaints to identify quality issues and improvement opportunities.
• Collaborated with engineering teams to establish quality criteria for new products.

• Understanding of project requirements and completing all duties assigned by a senior engineer, raising concerns and making suggestions for improvement of productivity and efficiency of the factory
• Implementation of lean tools
• Performed inspections of finished constructions.