Santhosh Kumar Bairoju
Lavington
Summary
Process engineering professional with solid expertise in optimizing manufacturing processes and improving operational efficiency. Skilled in process design, data analysis, and quality control, consistently delivering impactful results through team collaboration and adaptability. Known for strong problem-solving abilities, keen attention to detail, and effective communication, ensuring reliable and flexible contributions to any project.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Process Engineer
Overall Forge
04.2024 - Current
- Continuous improvement of forging processes
- Improving product quality and expanding manufacturing capabilities
- Improving Conversion yield, defined as incoming ingot vs outgoing billet weight
- Improving Total product yield, defined as VIM charge vs outgoing billet weight
- Decreasing processing time and optimizing manufacturing routes
- Implementing and maintaining processes compliant with AS9100/AS13100 aerospace standards
- Working with larger corporate network to bring best industry practice to Albury
- Project management of improvement activities, including scoping, budgeting, and implementation of projects
- Assessing new product lines, including determining optimal forging and heat treatment route
- Support production control in setting up jobs for manufacture.
- Statistical Process Control of manufacturing processes including forging, heat treatment, machining and testing
- Supporting technical services, quality and operations departments.
Mechanical Engineer
Ferrous Forgings Pty Ltd
02.2019 - 03.2024
- Developed implementation strategies for products designed for integration into existing hardware and infrastructure.
- Reviewed and checked technical drawings by architectural technicians, CAD technicians and drafters.
- Modified existing operations procedures to incorporate new requirements while complying with regulatory concerns and business process alterations.
- Performed quality mechanical drawing checks to confirm safe, compliant and cost-effective design criteria
Trainee Design Engineer
X-Product
09.2015 - 08.2016
- Investigated key aspects of design, marketing and logistics specific to existing products and delivered, summarized feedback on potential to broaden market appeal and penetration.
- Liaised with engineers and designers associated with X-Product and provided input to developing design and engineering solutions
Education
Bachelor of Science - Mechanical Engineering
JNTU
Hyderabad, India05-2012
Skills
- Data analysis
- Process development
- Team collaboration
- Production planning
- Continuous improvement
- Computer-aided design
- Process mapping
- Project oversight
- ISO 9001 compliance
- AutoCAD
Certification
- AS 9100D Auditor Training.
- Pyrometry AMS2750 H.
- Forklift License TLILIC0003.
- Riggers License CPCCLRG3001.
Languages
English
Full Professional
Hindi
Professional Working
Telugu
Native or Bilingual
Timeline
Process Engineer
Overall Forge
04.2024 - Current
Mechanical Engineer
Ferrous Forgings Pty Ltd
02.2019 - 03.2024
Trainee Design Engineer
X-Product
09.2015 - 08.2016
Bachelor of Science - Mechanical Engineering
JNTU
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