Summary
Overview
Work History
Education
Skills
Computer Application Skills
Telephone
Personal Information
References
Timeline
Generic

Sayed Qudrat

Perth,WA

Summary

‘A prince 2 partitioning engineering professional delivering complex continuous improvement projects in Asset Management and Supply Chain in manufacturing and resource Industries. ‘ Analytical Mechanical Engineer recognized for integrating new and emerging techniques and technologies to streamline and optimize design and production. Works alongside fabrication and manufacturing personnel to verify exceptional product quality. Comfortable taking projects from initial conception through holistic design phases and into final production.

Overview

19
19
years of professional experience

Work History

Stream Lead Mechanical Engineer

MECOE Total Equipment Strategy
Perth, WA
09.2021 - Current
  • Currently leading mechanical workstream of TES shut project reporting to TES Lead aiming to deliver WAIO wide capability to ensure shutdown Optimisation in terms of cost, quality and on time completion
  • Responsibilities include but not limited to as per following
  • Development of shut forecast based on End-of-life strategy of major fixed plant equipment based on lowest maintainable unit
  • Audit exiting SIMs and BMM strategy to ensure states statutory requirements are in line
  • Perform a full gap assessment to identify weakness in current maintenance strategy for all fixed plant from Port to mines
  • Perform whole of life assessment of all critical balanced machine
  • Audit current spares management strategy of all critical balanced machines
  • Review the relevant documents related to the project
  • (PMI, P&ID, Drawing, Functional specification, Process Maps, Technical Manual)
  • Failure investigation for downtime in Balanced machine
  • To be specific, Cable Realer mechanism, Slew systems, Bucket wheels of reclaimer systems
  • Oversee FMEA conducted by electrical engineer on component
  • Upon investigation propose resolution to mitigate issue and create relevant design charter and MOC and manage MOC to implementation
  • Lead execution of TES activities as per the Fixed Plant TES Framework and schedule
  • Provide forward visibility of engagement and resource requests to stakeholders in fortnightly Fixed Plant TES updates
  • Define project objectives and scope
  • Plan and forecast project deliverables, schedule, and cost for review
  • Be accountable for delivery of the TES Project
  • Be responsible for reporting on progress to plan within reporting structures
  • Assist in manage of changes to project cost, time, risk, resource, quality, and scope or escalate for approval as required
  • Assist in preparation of relevant Check Point and Toll Gate Reviews for Business approval
  • Maintain relevant stakeholder engagement and communication plans.

Lead Engineering Consultant

Work Management Solution
Perth, WA
03.2021 - 08.2021
  • Currently on a project reporting to Project Manager on delivering an element of Water Corporation’s Asset Management program by supporting the Water Corporation Maintenance and Operations teams in the validation, standardisation and execution of relevant Maintenance Strategies and Tactics for their associated asset classes in their Water and Wastewater Treatment plants/sites
  • Delivering full FMEA (Failure Mode and Effect Analysis) and Maintenance tactic strategy plan for water corporations wastewater treatment plant in WA
  • Review the relevant documents related to the project
  • (PMI, P&ID, Drawing, Functional specification, Process Maps)
  • Review to understand the (already) mapped major assets on the site/area allocated and improve current functional map
  • Verify and map the assets ON SITE, establish records of make / model for all the key asset classes including but not restricted to valves, pumps, channels, roads, buildings, and electrical installations
  • Review & tag relevant OEM manual associated with the assets
  • Review & confirm failure history of key assets
  • Review existing work instructions & conduct reverse FMEA
  • Establish best practices methodology for general failures
  • Review asset strategy; establish frequency and tactics; list tasks to ensure assets are maintained to agreed/accepted service standards based on Reliability Centred Maintenance (RCM)
  • Confirm your deliverables (including the format) with the project manager
  • Ensure that all activities are conducted in a manner which enhances the image of WMS Assist the WMS Project Manager to integrate / update information and documentation as requested Track and monitor project performance and deliverable and report any deviation in plan and priorities
  • Assist and supervise the team to meet collective objectives and obtain desirable outcomes
  • Actively mitigate all team members’ enquiry and support where necessary
  • Highlight roadblock to project manager for risk mitigation
  • Provide necessary guidance and allocate individual tasks to team members in conjunction with project manager to deliver the project on time
  • Aid in managing project budget Ensure timely and sound professional advice is provided to key stakeholders when requested
  • Respond to and/or escalate all enquiries related to the project from external customers
  • Respond to requests within timelines and Endeavor to maintain a high level of customer satisfaction relating to verbal and written communications with the client
  • Ensure compliance with all relevant statutory regulations and industry standards, including adherence to HSE regulations set by Water Corporation
  • As a collaborator demonstrated an overriding commitment to health, safety, environmental responsibility, and sustainable development.

Process Engineer

BHP Iron Ore
Perth, WA
03.2019 - 03.2021
  • Currently on a secondment reporting to Manager Production Processing on overall production output and equipment availability for various both Inflow and outflow of Jimblebar mine site
  • Responsible for systematically analysing downtime, plant performance and adhering to mine plan
  • Identify and prioritize production, lead, and implement improvements that safely delivers value to the business through benchmarking industry standard and standard work
  • As a collaborator demonstrated an overriding commitment to health, safety, environmental responsibility, and sustainable development
  • Produce Production Standard, Targets and operating philosophies that ensure effective production process controls are maintained
  • Benchmark, monitor and analyse the performance of the production process and outcomes to ensure plant production is predictable, stable, and consistently operating at target level of performance with normal variation
  • Conduct feasibility study through process flow sheeting and basis of design to commission a beneficiation plant to enhance product quality
  • Create Process Data sheet for relevant equipment e.g
  • Sample station, screen house
  • Basic metallurgical understanding of various hematite orebodies and their mineral processing requirements
  • Drill pattern Optimisation, drilling efficiency feedback to drilling team
  • Optimize bit wear and trial of new drilling consumables
  • Evaluate and explore options of new drilling technology
  • Implements maintenance Work Plans to validate the integrity of plant, equipment, and infrastructure in accordance with defined standards (BMM) and procedures defined by Engineering and ensures compliance to the plans for both globally and locally governed equipment strategies
  • Identify and priorities value adding opportunities for improvement in plant availability/utilisation /rate
  • Identify Opportunities for cost reduction and work to improve cost performance
  • Complete business case justification for prioritised improvement and facilitate hand over to execution team
  • Assist in planning, design and verification of improvement projects and ensure the improvements are sustained, replicated, and achieved desired outcomes
  • Liaison with production scheduling with forecast planning providing plant capability and contributing to a robust plan to deliver production throughput and grade result
  • Take part in various plant performance management meetings and align strategy to deliver optimum efficiency
  • Take part in ISO Compliance Audit of sample stations with product quality team and external auditor to gain ISO complain status
  • Publish various reports upon analysis of production at regular intervals to update site performance board
  • Project management of 5MTPA mobile crusher at Jimblebar to enhance product quality
  • Manage and roll out of Contract management Framework (CMF) in Jimblebar site
  • Improve primary crusher downtime.

Senior Engineer (Reliability and Work Management)

BHP Iron Ore
Perth, WA
10.2016 - 03.2019
  • Reporting to Reliability superintendent on utilisation of superior Asset Performance management (APM) tool to provide safe reliable equipment to support production various work stream including, Mobile, Fixed plant NPI and auxiliary and ancillary work stream
  • Interrogate downtime of fixed plant equipment at port and perform necessary FMEA if required
  • Performing detailed analysis of conditioning monitoring data, initiating maintenance strategies and/or changing to strategies to address emerging risks
  • Implementing maintenance work plans to validate the integrity of plant, equipment, and infrastructure in accordance with defined standards and procedures defined by Engineering and ensuring compliance to the plans
  • Performing detailed analysis of end-to-end work processes, master data, work instructions and organisational design to identify inefficiencies in work execution and coordinating opportunities for improved business outcomes
  • Builds cross-functional relationships with other Reliability sub-functions and benchmark performance with other BHP Operations
  • Provides expertise to other Operational sub-functions in analysis of performance indicators and metrics Creating and optimising maintenance work strategies for the operation / area of accountability
  • Providing technical expertise to Execution to support work quality and safe execution of maintenance work
  • Validating the standardisation of work instructions / procedures and strategies for the same plant equipment and infrastructure with the operation or across multiple Operations when mandated Developed and maintained forecast model to facilitate bulk buying of production commodities to support production operation based on forward forecast of requirement
  • Analyses work order completion data
  • Compile available to promise to report for all module owned by BHP
  • Review and drive increased BOM usage (equip to parts cross-references) with appropriate plant technical focal points within the various discipline Implement and adhere to safe system at work to identify and document material risk at workplace
  • Root cause analysis of failure and devise rectification in plan
  • Executes defect elimination rhythms and routines, ensuring triggered events are reviewed, investigated, actions implemented and monitored for effectiveness
  • Effectively manage management of change process and run trail to improve equipment efficiency, availability and reduce plant downtime
  • Produce a 2YP budget plan with 5YP forecasted budget plan
  • Provides input and reviews maintenance budgets
  • Analyses life of plant, equipment, and infrastructure to determine equipment capability assumptions based on the 2-year Production plan to provide input into the development of the capital budget for the operation / area of accountability
  • Initiates and completes engineering requests (via 1SAP Work Management) on behalf of the Maintenance function to improve equipment safety and reliability, Provides technical expertise to the Execution sub-function to support work quality and safe execution of maintenance work.

Senior Specialist (Inventory Analysis & Planning)

BHP Iron Ore
Perth, WA
10.2012 - 03.2016
  • Reporting to Inventory superintendent on materials availability for various work streams including, Perth Repair Centre, NPI and Auxiliary and Ancillary work stream
  • Specialist – Inventory Analysis Optimise inventory holding with focus on supporting MRO (Maintenance, Reliability and Operations) using OAS (Oniqua Analytical Suit)
  • Design and implement SAP APO to manage schedule materials purchase (Tire, Railway spare, Conveyor belt, )
  • Review inactive and surplus material
  • Manage Inventory levels and optimal availability to the business
  • Create and maintain plant data integrity in SAP
  • Manage master data and addition of items in to WAIO inventory
  • Coding materials in SAP to run RLM (Remote Logistics Management)
  • Ensure the effectiveness of Remote Logistics Management to support the inventory and distribution of materials
  • Review disposal of obsolete and dead spares
  • Develop and Review SOP'S for inventory Optimisation and planning
  • Ensure implementation of guidelines and procedures for inventory analysis and Optimisation and inventory replenishment to ensure operating discipline
  • Promote operating discipline related to the 1SAP processes and ensure compliance to GLD (s) requirements
  • Provide input into inventory management strategies and plans as well as integration of work management processes
  • Manage stock levels for inventory located in multiple locations (Perth and site based)
  • Process all necessary SAP transactions required in the inventory management process
  • Maintain relationships with key customers at the maintenance planner, Inventory Planner and Supply Contract Officers
  • Deliver cost saving projects using Prince2 project management methodology
  • Achievement of the Regional KPI’s and service delivery for Inventory
  • Guide and coach individual team members and promote a culture of process discipline (where applicable)
  • Fostering an environment that promotes teamwork, customer service and action orientation
  • Mentor and develop Inventory personnel to deliver the Global and Iron Ore Inventory KPI’s
  • Specialist – Inventory Planning An overriding commitment to health, safety, environmental responsibility and sustainable development
  • Root cause analysis of parts availability failure and action the gaps identified to deliver right parts on time
  • Management of internal and external repair
  • Feed critical information to Specialist Inventory, warehouse and purchasing process areas to enable timely integration of inventory planning operations
  • Engage work management planners on a regular basis to support scheduling for planned work
  • Execute all tasks related to inventory replenishment and stock requirements review as per standard guidelines and procedures; ensure high standards of quality and operating discipline; comply with 1SAP processes and GLD(s) requirements while implementing processes
  • Ensure accuracy and quality in inventory movements to support stock accuracy, exception management and reporting for data analysis Adhere to defined standard procedures and apply safe work practices
  • Effective processing of plant material master data change applications
  • Identify and assist in the management and removal of obsolete materials held in inventory Participate in the development and maintenance of the inventory procedures Process all necessary SAP transactions required in the inventory management process Cultivate positive relationships through effective communication and provide constructive feedback to peers on a regular basis.

Production Manager

Leica Geosystems Pty Ltd
Perth, WA
05.2010 - 10.2012
  • Reporting to operations manager ran the production facility to deliver simple, reliable, and affordable mining/agricultural guidance and precision navigation tools to end user
  • Management of production requirements against Sales and Operations Plan of approved forecasts
  • Optimise working capital
  • Provision of input to Operations Manager on financial and personnel budgets and forecasts as required
  • Create master production schedule for all Australia origin products
  • Coordination of overall manufacturing cycle of products manufactured in Australia for the agriculture business
  • Investigates problems, finds root causes, and develops solutions for supply chain operation
  • Work with sales to assemble and analyze all data pertinent to creating the sales forecast (historical sales, market trends, seasonality, promotions, and eventually tier 1 account POS and inventory levels)
  • Establish and utilize best methods (statistical models and software tools) in creating forecasts and respective inventory targets
  • Overall monitoring and evaluation of outsourced services to ensure compliance with contract performance, service delivery requirements and quality assurance requirements
  • Resolution of product and service delivery issues
  • Coordinates delivery schedules and other supply chain activities Regular Monitoring, review and reporting of production performance, including recommendation and implementation of changes to increase output and quality standards whilst driving down overall cost where possible
  • Developed periodic production and supply chain performance reports and distributes them to stakeholders
  • Interface with PM to ensure timely introduction of new projects design/procurement/Manufacturing, in line with agreed dates
  • All must be done in compliance with ISO 9001-2000and 14001-2004 standards
  • Manage six direct reports and all other HR activity associated with this.

Master Planning Engineer

Flotech Services limited
Auckland, New Zealand
04.2008 - 05.2010
  • Reporting to Global Production Manager to plan and schedule projects ranging from (1MAUD to 60MAUD) to manufacture and service heavy fixed plant equipment for resource and energy industries
  • Assess feasibility of new project introductions/additional volumes with respect to capacity and complexity highlighting any issues Lead the development of project schedules and identify activities necessary to produce products and services during project execution
  • Apply work breakdown structure requirements
  • Manage information integration from engineers, subcontractors, owners, and others to create an integrated master schedule
  • Identify critical paths including critical float path analysis
  • Create graphics including Gantt charts, activity network diagrams, time-scaled logic diagrams, and histograms
  • Establish and manage a performance management system using baseline information in the estimate and schedule
  • Work with project management to set goals, objectives, and success factors and analyse project status
  • Assessing progress measurement and developing/updating progress curves for progress reporting
  • Identify all deviations from the baseline, as well as implementing corrective actions
  • Perform project performance analysis including earned value
  • Preparing project schedules based on defined project execution philosophies
  • Preparing schedule updates and general
  • Priorities production plan according to most profitable items
  • To ensure production is planned based on the rough-cut production plan from APO SNP, developing a firmed-up plan to schedule and execute a detailed production plan
  • Participate in Weekly Production Planning Meetings to ensure Production Plan Adherence
  • Act as deputy to Global Production Manager when necessary and oversee logistics, procurement, production, planning system and day-to-day running of the manufacturing operations
  • Monitor and report inefficient process
  • Detail analysis of scenarios to reduce cost / optimize the plant in line with Budgeted plans
  • Ensure real-time model in place for planning and tracking each piece of every project through from material purchase to site delivery, including capacity plans for each element of the manufacturing and supply chain
  • Ensure forward loading model in place for each FSL Works manufacturing cell, with 1 year forward view
  • Build machine maintenance, breakdowns, holidays, and sickness into model (i.e., reflect reality)
  • Monitor and Track progress of all FSL Works Manufacturing cells, and update Capacity Planning Model accordingly.

Production Engineer

Brainz Instruments Pty Ltd
Perth, WA
01.2005 - 04.2008
  • Reporting to Operations manager overall responsibility of production of Neonatal brain Monitor to service General Electric healthcare requirement for different hospital
  • Support manufacturing by providing required resources to meet strategic objectives
  • Provide production with correct equipment and tools and ensure the equipment is operating reliably and efficiently
  • Participate in and guide factory layout planning
  • Control, Create and maintain manufacturing Bill of Material, routings etc
  • Ensure the manufacturing guide and manual is kept up to date and ensure production is suitable prepared for the introduction of new products
  • Identify and lead projects supporting the Lean philosophies
  • I.e
  • Reducing WIP, Handling, Waste, Cost or Throughput time
  • Work with Engineers and Production staff to create work assembly instructions to improve product and processes and procedures
  • Ensure departmental ISO system (13485, 14969 (Guidance), 14971) conformance & updating as required
  • Ensure company’s conformance to the Quality Management System (Production) in compliance with the requirements of the ISO 13485 Medical Devices -Quality Management Systems standard; the EU Medical Devices Directive; the FDA Quality System Regulation; and the Canadian Medical Devices Regulations and all local body and governmental regulations regarding medical device manufacturing
  • Provide the interface between Manufacturing and Research & Development that will ensure new products are designed for manufacture and are cost efficient
  • Liaise with the Product Engineer on product improvement requirements and suggestions and product quality
  • Attend pertinent New Product Introduction meetings and participate in DFMEA and Design for Manufacture meetings
  • To Liaison with SMT subcontractor and communicate new product requirements efficiently
  • Ensure the Manufacturing and Production Engineering Team delivers its planned outputs by providing leadership and effective management
  • Take part in Production Failure Mode Evaluation and Analysis (FMEA) and Following up CAPA actions and collect and analyse failure data (KPI)
  • Prepare for both Internal and External (SGS, UL) quality audits
  • Track and change existing product and process by using Engineering Change note (ECN) and implementing the change across the relevant part of the business.

Education

Post Graduate Diploma in manufacturing and Industrial Technology -

Massey University New Zealand
01.2005

Bachelor of science in Technology -

Ahsanullah university of science and technology
01.2001

Phd in Engineering science (Part Time – Pure component Separation and Renewable Energy focus) -

Edith Cowan University

Master of Engineering (Higher Degree by Research) -

Edith Cowan University

Prince 2 Practitioner- People Cert Axelos Global Best Practices, UK -

Skills

  • Asset management principles and strategy
  • Material management and strategies
  • Proactive identification of continuous improvement opportunities
  • Well-developed communication skills
  • FEA and Failure Analysis and Root Cause Analysis
  • Analysis, Optimisation and Reporting
  • Internal Process Auditor
  • Product Management
  • Planning and Scheduling
  • Statistical Process Control
  • Material Requirement Coding and Planning
  • Product and Repairable Management
  • Monitoring and tracking project performances curve, Earned Value Analysis
  • Prince 2 Project Management Practitioner
  • Scoping, Budgeting, planning &reporting on project performance
  • Work management planning
  • Preventative Maintenance
  • Cost Control and Contract Management
  • Change Management
  • ISO 2597, 9001 – 2000, 14001-2004, 13485
  • Reliability Engineering
  • Supply Chain Management
  • Forecasting and Demand Planning
  • Remote logistics Management
  • SAP Advanced Production optimiser
  • Primavera P3 and upwards, Microsoft Project 2013

Computer Application Skills

  • ERP/CRM - SAP – R/3, MM and SD (Key user)
  • Great plains (Key user)
  • Agile (Key user)
  • ERP – JD Edwards 8.0 (Implementation)
  • ERP - Vantage 8.03 (Implementation)
  • CRM- Net suite 11 (Implementation and maintenance)
  • Primavera Sure track (Project management)
  • EXOL (Process mapping tool)
  • Office - Microsoft Excel, PowerPoint, Word, Visio, Internet Explorer, Outlook and Microsoft project, lotus notes.
  • Material Analysis - Oniqua Analytical Suit
  • Operating Systems - Familiar with Windows Operating systems and DOS.
  • Design Package - CAD/CAM/CAE - Solid Works, Solid Cam, Lab View
  • Statistical package - SPC packages - SPSS, Minitab, Excel- Analysis Tool pack, Solver
  • Automation Control - PLC/SCADA/HMI - Rockwell/Siemens

Telephone

+610437709778

Personal Information

Title: Engineer

References

References available upon request.

Timeline

Stream Lead Mechanical Engineer

MECOE Total Equipment Strategy
09.2021 - Current

Lead Engineering Consultant

Work Management Solution
03.2021 - 08.2021

Process Engineer

BHP Iron Ore
03.2019 - 03.2021

Senior Engineer (Reliability and Work Management)

BHP Iron Ore
10.2016 - 03.2019

Senior Specialist (Inventory Analysis & Planning)

BHP Iron Ore
10.2012 - 03.2016

Production Manager

Leica Geosystems Pty Ltd
05.2010 - 10.2012

Master Planning Engineer

Flotech Services limited
04.2008 - 05.2010

Production Engineer

Brainz Instruments Pty Ltd
01.2005 - 04.2008

Post Graduate Diploma in manufacturing and Industrial Technology -

Massey University New Zealand

Bachelor of science in Technology -

Ahsanullah university of science and technology

Phd in Engineering science (Part Time – Pure component Separation and Renewable Energy focus) -

Edith Cowan University

Master of Engineering (Higher Degree by Research) -

Edith Cowan University

Prince 2 Practitioner- People Cert Axelos Global Best Practices, UK -

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Sayed Qudrat