Sean Hay
Phillip Bay,NSW
Summary
Skilled Boilermaker Welder with a proven track record at JSW Civil And Mining, specializing in mobile plant equipment maintenance and custom fabrication to Australian standards. Demonstrates expertise in all aspects of welding and a strong ability to diagnose and repair, enhancing equipment functionality and longevity. Collaborates effectively with teams to ensure project success, showcasing exceptional problem-solving and interpersonal skills.
Overview
18
18
years of professional experience
Work History
Boilermaker Welder
JSW Civil And Mining
05.2023 - Current
- Conducted routine maintenance, inspections and repairs on mobile plant equipment, including excavators, loaders, water carts and G.E.T.
- Diagnosed mechanical issues and performed welding and fabrication repairs to restore equipment functionality and extend service life.
- Operated cutting, welding and machining equipment to fabricate replacement parts and components as needed.
- Design and fabricate custom items to Australian standards such as stairs, bench's, culvert pipe rollers and modifications to truck trailers.
- Replace hydraulic hoses, change out filters and top up fluid levels.
- Comply with company safety polices and regulations.
Poly Welder
Mineral Resources Onslow Project
05.2022 - 04.2023
- Conducted polyethylene (PE) welding operations, including butt fusion and electrofusion to join plastic pipes and fittings.
- interpreted project plans, blue prints and specifications determine welding requirements and procedures.
- inspected welded joints for quality and integrity, ensuring compliance with industry standards and regulations.
- Used mechanical aids such as excavators to safely lift PE pipe lines into position.
- Conducted flange management procedures to valves before pressure testing.
Coded Welder
Mineral Resources Wonmuna Project
10.2020 - 05.2022
- Conducted coded welding operations, including SMAW, GTAW, and FCAW processes, on a range of materials, including carbon steel and stainless steel.
- Interpreted welding symbols, isometric drawings and specifications to ensure compliance with project requirements and industry standards.
- Had welds inspected using visual, ultrasonic and dye penetrant testing methods to verify quality and integrity.
- Collaborated with welding inspectors, engineers, and project managers to resolve welding issues and ensure project success.
Workshop Heavy Fabricator Welder
Enerflow Mining
11.2019 - 11.2020
- Refurbished and fully rebuilt 994 loader buckets.
- Stripping down and removing wear packages with arc air gouging, cutting front lips with the use of oxy acetylene and repairing cracks.
- Prepping for lip install, welding lips using 1.6mm FCAW while using pre and post heat techniques.
- Replace and weld wear packages.
- Assist riggers in turning buckets over with cranes.
- Adhere to workshop safety guidelines and procedures.
Boilermaker Welder Leading Hand
Mineral Resources
10.2015 - 11.2019
- Modified and installed chutes, stairs, walkways and hand rails.
- Built and welded storage tanks out of stainless steel and carbon steel using FCAW and SS welding processes.
- Welded structural components to conveyor sections and crushers.
- Coded welding
- Inspected equipment and structures to determine scope of work (SOW).
- Maintained compliance with all safety procedures from both client and employer.
Boilermaker Welder Leading Hand
Thiess
11.2014 - 10.2015
- Construct thickener tanks and associated pipe work, valves, and mechanical pumps.
- Coded 6G pipe welding with welds being NDT inspected upon completion.
- Install and weld down apron feeder structural supports.
- Install conveyor sections, rollers and skirt installation. Installationtion of wear liner plates and chutes.
- Sign of on permits and JHAs under section 44 anointed persons.
Structural Boilermaker Welder
Crushing Services International
03.2014 - 11.2014
- Structural installation and modification of construction components.
- Installation of drives, conveyors, apron feeders and cone crushers.
- Installation of hydraulic lube lines and supports.
- Install dust suppression systems and ducting.
Workshop Boilermaker Welder Leading Hand
RCR Construction And Maintenance
07.2009 - 03.2014
- Excavator bucket rebuilds, dredge cutter head rebuilds.
- Plasma cutting, brake press bending and folding.
- Pipe fabrication and welding.
- Aluminium fabrication and welding of fuel cells.
- Offshore fabrication and mobilization works.
- Rail cart maintenance and repairs.
- Warman pump rebuilds and mechanical seal replacements.
Workshop Boilermaker Welder Leading Hand
BEZ Engineering
11.2006 - 07.2009
- Aluminium boat repairs, modifying transom's, cracked hull repairs, and fabricating aluminium fuel tanks.
- Fabricating stainless steel tool box's and work bench's.
- Sheet metal bending.
- Repairing aluminium water tankers, excavator boom repairs, truck trailer modification.
- Fabricating Buckets and ROPS frames.
Education
Heavy Fabricator Welder Trade Certificate -
Australian
Skills
- Strong attention to detail
- Self motivated and able to work un supervised
- Mechanically minded
- Well rounded fabricator welder with can do attitude
- High risk license, EWP, forklift, dogging, and rigging
- Polywelding, butt, and electro fusion
- Coded welding
- Operator tickets, excavator, loader, and skid steer
- Construction white card
Timeline
Boilermaker Welder
JSW Civil And Mining
05.2023 - Current
Poly Welder
Mineral Resources Onslow Project
05.2022 - 04.2023
Coded Welder
Mineral Resources Wonmuna Project
10.2020 - 05.2022
Workshop Heavy Fabricator Welder
Enerflow Mining
11.2019 - 11.2020
Boilermaker Welder Leading Hand
Mineral Resources
10.2015 - 11.2019
Boilermaker Welder Leading Hand
Thiess
11.2014 - 10.2015
Structural Boilermaker Welder
Crushing Services International
03.2014 - 11.2014
Workshop Boilermaker Welder Leading Hand
RCR Construction And Maintenance
07.2009 - 03.2014
Workshop Boilermaker Welder Leading Hand
BEZ Engineering
11.2006 - 07.2009
Heavy Fabricator Welder Trade Certificate -
Australian
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