Summary
Overview
Work History
Education
Skills
Certification
Languages
Projects
Accomplishments
Languages
Affiliations
Timeline
Generic
Shiva Koppa

Shiva Koppa

Melbourne,VIC

Summary

Dynamic Electrical and Mechanical Engineering Technician with proven expertise at Bev Plastic P/L in optimizing blow and injection molding processes. Skilled in hydraulic systems and preventive maintenance, I excel in troubleshooting and problem-solving. Recognized for enhancing operational efficiency and ensuring safety standards, I bring strong communication and team management abilities to every project.

Overview

13
13
years of professional experience
1
1
Certification

Work History

Maintenance and Electrical Engineering Technician

Bev Plastic P/L
Melbourne, Australia
07.2022 - Current
  • Blow Moulding (Extrusion, Injection, Stretch), Injection Moulding, Mould Setting and Changes, Process Troubleshooting, Machine Operation and Monitoring, Quality Control (using micrometres, callipers, etc.), Preventative Maintenance, Blueprint and Technical Drawing Interpretation, Knowledge of Polymers (PET, HDPE, PP), Robotics, and Automation.
  • Testing the efficiency of newly developed technological products used in blow molding, and in injection molding, and conducting an evaluation of designs that are already in use.
  • Perform pre-op (pre-operational) checks that include material properties, temperatures, air pressure, suction pumps, and grinders, as per predefined standards.
  • Turning up with the solutions to technical design problems that emerge during the testing and development process, by performing periodic evaluations.
  • Assembling prototypes and electronic systems required for molding machinery by bringing together parts to make the systems functional.
  • Framing, repairing, testing, and calibrating electronic equipment used in various molding machines.
  • Perform pre-production trials, and check the parts and other parameters for achieving dimensional accuracy using electronic instruments and a multimeter.
  • Optimize machine parameters such as air control, basic die gap, and speed to maximize tooling life and increase production.
  • Documenting and maintaining the SOP for new and already-running machinery. This is important to the operators of the machines for an easier understanding of how they work. This information is mainly found in user manuals of electrical machines and other technologies.
  • Rectifying faulty circuitry to make the machine fully functional and eliminate any hazards that may arise from faults that have arisen in order to eliminate unsafe work conditions.

Rides Technician (Technical Services Dep)

Farah Experiences. WB
Abu Dhabi, UAE
05.2018 - 04.2022
  • Oversee the Mechanical and Electrical Maintenance work of the CNC and conventional machines ensuring all assigned equipment is continually maintained with the highest standards, resulting in proper functionality and minimum failures.
  • Troubleshooting any/all errors in Hydraulic (Power-pack and Cylinders, Valves) and Pneumatic System Compressors (Screw and Reciprocating) with guaranteed 0% error.
  • Installation and maintenance of controls hardware (transformer, flow meter, processor).
  • Engineering and commissioning of process plants using PLC, DRIVES, SCADA.
  • Conducting Annual testing work, handling breakdown, analysing issues with equipment and developing solutions and continual improvements can prevent malfunction in the future for various Imported machines.
  • Analysed and amended the PLC & Electrical Controls Failure immediately and accurately.
  • Studying the feasibility and costs saving for spares, power, air and manpower.
  • Conducting periodical maintenance on daily, weekly, monthly, quarterly, yearly following the checklist.
  • Testing of various tipping valves, relief valves, cylinders, gearbox, etc.
  • Inspect, diagnose and repair the faulty ride equipment and ensure company safety standards are duly met with.
  • Inspection and maintenance of bearings, ropes, motor gearbox, coupling alignment, gearbox servicing, etc.

Service Engineer (CNC Machines)

Biesse Manufacturing Ltd.
Bangalore, India
05.2016 - 05.2018
  • Led the preventive maintenance Team, working on CNC Machine Centre, CNC Lathe, Grinding Machines and woodworking machines.
  • Very good knowledge of mat lab, solid work and Allen Bradley.
  • Electrical and Electronic troubleshooting and maintenance (480v, 240v, 120v, 24 volts system).
  • Implemented and refined the preventive and corrective maintenance strategies.
  • Updated and maintained all required documents and reports related to maintenance.
  • Hands-on experience in Fanuc and Siemens Controllers.

Technician (Maintenance Dept)

AvasaralaTechnologie Ltd.
Bangalore, India
09.2013 - 01.2016
  • Handled mechanical repairs and rebuilt all machines, including pulling and replacing machine linear guides and ball screws.
  • Supported the PM in scheduling itinerary, report, and composing diagrams and drawings.
  • Administered tool probing function for CNC Mill Machines and operated Complex NC machines up to 5 Axis.
  • Oversaw machine leveling and alignment of all machines.
  • Identified and replaced parts as necessary, Installed/troubleshoot/repaired and maintained machine tool equipment and controls.
  • Troubleshooting Electrical and Mechanical problems and CNC Turning & Milling machine maintenance activities.
  • Exploited machine tool manuals, technical documents, internal and vendor resources to investigate machine issues.
  • Utilized general facilities, maintenance, coordinated with external suppliers to ensure timely and accurate completion of work.
  • Categorized work based on a sense of urgency with machine breakdown conditions and concurrence with the production team to ensure continuous improvement/development as per PM instructions and schedules to avert failures.
  • Controlled troubleshooting of hydraulics, electronics and software, electrical, pneumatic and mechanical systems.
  • Boast a fair knowledge in CEM machine controllers (FANUC, Siemens and NIT).

Quality Assistant

Flow Well Engineering Pvt. Ltd.
Bangalore, India
09.2012 - 08.2013
  • Achieved Quality Assurance objectives by monitoring and assigning day to day activities, identified and addressed gaps and problems; completed audits; initiated corrective actions, implemented change and provided regular feedback to the Manager and stakeholders regarding system performance and issues.
  • Directed workers regarding quality assurance inspection and testing to assure that establishment and regulatory standards are met.
  • Collected and analysed quality performance data, identified opportunities for continuous improvement and followed up with cross-functional teams.
  • Reviewed reports and conferred with quality assurance, production, management, and engineering personnel to solve work-related problems.
  • Recorded and organized all necessary documentation to memorialize the quality control program's implementation, maintenance, and effectiveness.

Education

Diploma - Mechatronics Engineering

K.H. Kabbur Institute of Engineering College
Dharwad, India
11-2013

I.T.I. (Fitter) -

S.K.I.T.C Bailhongal
Belgaum, India
07-2008

S.S.L.C

New High School
Kittur Bailhongal
03-2006

Skills

  • Blow mold and injection mold technician
  • Hydraulic systems
  • Mechanical, electrical, and electronic troubleshooting
  • occupational safety and health
  • Preventive maintenance
  • Motor gearbox engineering
  • Standard operating procedures
  • PLC programming and data management
  • AutoCAD
  • CNC machine calibration and testing
  • Good communication
  • Keen observer
  • Problem-solving skills
  • Team management
  • Electrical troubleshooting
  • Blow mold expertise

Certification

  • PLC programming
  • Work at height
  • forklift license
  • Electrical fundamentals and CNC programming
  • Proficient in MS Office, AutoCAD, Maximo, CMMS, design, embedded systems, and 8085 microprocessor
  • Well-versed in programming languages: C, logic circuit

Languages

English, Kannada, Hindi

Projects

SMS Based Industrial Robot (using GSM Tech) Successfully developed an SMS based Machine Controller, operating via GSM Mobile with Key Features: Pick & Place of Ferrous Objects, Toxic Gas Detection, Security&Safety Oriented

Accomplishments

  • Winner of the national level project competition, WISO-TECH, held in Solapur, Maharashtra, 2012
  • Winner of the state-level project competition organized by the GSM Institute in Davangere, 2012

Languages

English
Professional
Hindi
Professional
kannada
Professional

Affiliations

  • Industry awards

Timeline

Maintenance and Electrical Engineering Technician

Bev Plastic P/L
07.2022 - Current

Rides Technician (Technical Services Dep)

Farah Experiences. WB
05.2018 - 04.2022

Service Engineer (CNC Machines)

Biesse Manufacturing Ltd.
05.2016 - 05.2018

Technician (Maintenance Dept)

AvasaralaTechnologie Ltd.
09.2013 - 01.2016

Quality Assistant

Flow Well Engineering Pvt. Ltd.
09.2012 - 08.2013

Diploma - Mechatronics Engineering

K.H. Kabbur Institute of Engineering College

I.T.I. (Fitter) -

S.K.I.T.C Bailhongal

S.S.L.C

New High School

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