Summary
Overview
Work History
Education
Skills
Certification
Affiliations
Languages
Personal Information
Accreditations
No Of Dependents
References
Training
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Timeline
Generic

SUDHEEP MUKALEL JOSEPH

Manorlakes,Australia

Summary

Electrical Engineer with over 10 years of experience in engineering & development, electrical designing, testing and commissioning, quality assurance, planning & execution, techno-commercial operations, resource management, drawing/specifications. Testing Engineer with broad knowledge and understanding of test methodologies. Implements testing process and automated strategy to achieve coverage and capability. Background in [Area of expertise] technique and strategy to meet industry and customer specifications. Develops test apparatus and methods to improve functionality and increase troubleshooting skills to satisfy customers and improve organization. Test Engineer with excellent technical communication skills, collaborative teamwork abilities and broad technical acumen across full SDLC. Familiar with scenario, functional and regression testing and UX in Windows and Linux environments. Qualified Test Engineer proven to implement and maintain cost-effective methods of system testing and troubleshooting to reduce operating costs. Technically-savvy and skilled at quickly learning new concepts, software and equipment. Collaborative team player with excellent communication and interpersonal talents. Diversely skilled Test Engineer with [Number] years of enhancing consumer-facing releases through stringent diagnostics. Knowledgeable in all leading lifecycle processes and procedures. Eager to collaborate with development and design personnel to create holistic, customer-centric solutions for [Type] industry clients. Testing and Quality Engineer with [Number] years of experience driving excellence in creating, editing and implementing test instructions to improve quality and efficiency. Exceptional expertise across various test procedures for process improvement. Certified Test Engineer with expertise in functional and non-functional testing processes for implementation and managing and troubleshooting systems. Manages complex tasks and teams successfully integrating activities across multiple sites and business units. Creates positive and productive atmosphere within interactive team environments. Lead Test Engineer with [Number] years of experience conducting manual and automatic testing of various products. Detail-oriented quality inspector tasked with producing reputable products. Coordinated with subject matter experts to reach accurate findings in testing results. Dedicated and motivated Test Engineer drives high levels of process accuracy and data integrity. Over [Number] years of experience leading teams in risk assessment and execution of corrective action plans. Quality-focused [Job Title] known for integrating new, more efficient approaches to achieving production and development goals. Proponent of Kaizen methodology of constant improvement through fully examining end-to-end operations. Tireless creator of innovative approaches to shortening test times and improving results. Skilled at investigating and resolving failures, reviewing materials choices and vetting suppliers. Achievements include shrinking approval windows and simplifying procedures to keep production on schedule. Accuracy-driven and hardworking with methodical and diligent approach. Knowledgeable [Job Title] bringing [Number] years of experience in promoting process improvements and deployment enhancements in [Industry]. Talented leader, project manager and program developer. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. Hardworking and passionate job seeker with strong organizational skills eager to secure entry-level [Job Title] position. Ready to help team achieve company goals. To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management and problem-solving skills. Detail-oriented team player with strong organizational skills. Ability to handle multiple projects simultaneously with a high degree of accuracy.

Overview

14
14
years of professional experience
1
1
Certification

Work History

T&C Dynamic Testing Engineer

John Holland Group
03.2023 - Current
  • Presented progress reports to stakeholders, fostering transparency in communication throughout the project lifecycle.
  • Analyzed existing structures to create plans for modifications and improvements.
  • Designed site inspection work plans for [Type] industry.
  • Consulted with Subject Matter Experts (SMEs) to resolve technical issues that arose during [Type] production.
  • Enhanced communication between engineering teams with clear documentation and regular meetings.
  • Spearheaded process improvements, leading to higher productivity levels among team members.
  • Led complete business transformation projects for [Type] clients, offering solutions based on customer requirements.
  • Established and conducted quality control programs to verify construction projects met required quality standards.
  • Finalized project plans and obtained approval from clients.
  • Managed engineering engagement risk by employing simulations and rapid prototyping to reduce initial outlay and prevent costly mistakes.
  • Prepared, checked, and coordinated documentation to support component design and application.
  • Collaborated with cross-functional teams to ensure consistent project execution and deliverables.
  • Utilized data analysis techniques to identify areas for improvement within existing processes or systems.
  • Coordinated testing efforts, validating the functionality of engineering solutions prior to implementation.
  • Presented analysis of ongoing and completed projects in [Area of expertise] at industry events.
  • Complied with unique regulatory standards for engineering within both commercial and civil environments.
  • Reviewed specifications and technical manuals for compliance with ongoing operational goals and conformity to applicable regulations.
  • Offered [Type] engineering reviews for product development.
  • Edited technical documentation for clarity and conformity with overall goals, safety guidelines, and regulatory compliance.
  • Supported project planning and execution efforts relating to technical documentation and process development.
  • Evaluated existing procedures and made proactive adjustments to meet changing demands.
  • Worked effectively in fast-paced environments.
  • Developed strong communication and organizational skills through working on group projects.
  • Proved successful working within tight deadlines and a fast-paced environment.
  • Provided professional services and support in a dynamic work environment.

Fleet Operation Support officer

Downer Rail Edi
06.2021 - 03.2023
  • Responsible for Downer HCMT trains, particularly real time issue management, safety & operations
  • HCMT trains Break/fix managements in real time & cost mitigation
  • Identify and mitigate safety aspects HCMT fleet
  • Cost impacts downer image impacts of HCMT
  • 1st accessor of any safety implications of any incidents or issue happening around HCMT in mainline
  • Positioned to begin initial actions
  • Manage assets & tools Downer must minimize the multi-faced costs of Train set failures
  • I.e.; spare trains, ISR’s, Day stabled sets, arranging set swaps in service, later departure etc
  • Mitigate cancellations using knowledge of Mobile Technical asset locations and train departures, to fix broken sets between crew arrivals and even alter departure times
  • Influence others to achieve more favorable outcomes for Downer, due mainly to our very close proximity to decision makers at RMC
  • Assist with accurate attribution of responsibility for such
  • Planning and Fleet Balancing
  • Arrange the delivery of maintenance sets as required, and the balancing of the Downer fleets, and the arranging of outstation facilities to enable Mobile Technicians to perform repairs away from the Auburn Maintenance Centre, and the swapping of sets on departing runs to suit etc
  • Relationship Management
  • Influence our customers to accommodate PPP needs, based on a solid, co-operative, working relationship
  • Influence Downer PPP people to achieve an outcome desirable to Sydney Trains.
  • Reduced operational costs with effective resource management and budget optimization.
  • Collected, arranged, and input information into database system.
  • Optimized customer experience by delivering superior services and effectively troubleshooting issues.
  • Evaluated customer needs and feedback to drive product and service improvements.
  • Used IBM MAXIMO to model data and forecast trends.
  • Conducted thorough research on industry trends which led to the implementation of innovative strategies that further optimized operation performance.
  • Leveraged strong time-management skills to successfully complete multiple simultaneous tasks while consistently meeting deadlines.
  • Developed and updated tracking spreadsheets using MICROSOFT OFFICE SUITS.
  • Identified company objectives by analyzing feedback, observing consumers and collecting surveys.
  • Gathered, organized and input information into digital database.
  • Implemented data-driven decision making to optimize operational efficiency and effectiveness.
  • Devised and implemented processes and procedures to streamline operations.
  • Developed effective improvement plans in alignment with goals and specifications.
  • Streamlined operational processes by identifying inefficiencies and implementing necessary improvements.
  • Improved customer satisfaction by addressing technical queries, resolving issues, and maintaining open communication channels.
  • Conducted regular reviews of operations and identified areas for improvement.
  • Collaborated with cross-functional teams for efficient project completion and optimal results.
  • Tracked and analyzed reports to determine needed improvements.
  • Developed comprehensive reports for senior management detailing key performance indicators, trends, and areas for improvement in operations.
  • Assisted with day-to-day operations, working efficiently and productively with all team members.
  • Skilled at working independently and collaboratively in a team environment.
  • Worked flexible hours across night, weekend, and holiday shifts.
  • Resolved problems, improved operations and provided exceptional service.

Testing and commissioning Engineer

Downer Rail Edi
08.2019 - 06.2021
  • Conducting Routine testing of train set
  • Fault finding and raising fracas for issues and replacement of parts
  • Upload the software’s for TMS and subsystems
  • Download the logs from TMS and troubleshoot the problems
  • Prepare the SOPs and Work instructions of various tasks
  • Rectify the errors in routing testing procedures
  • Providing Technical support to Re-works team.
  • Reduced project completion time with efficient resource allocation and effective communication strategies.
  • Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
  • Captured technical schematics for use in project planning and execution.
  • Coordinated cross-functional efforts to successfully implement new technologies into existing systems.
  • Evaluated vendor proposals for equipment procurement, selecting optimal solutions based on performance requirements.
  • Conducted feasibility studies for proposed projects using potential ROI and risk management.
  • Developed high-quality engineering designs and plans to meet industry standards.
  • Developed comprehensive engineering documents for all projects.
  • Created detailed reports on engineering activities and findings.
  • Participated in formal internal design reviews of proposed products and components.
  • Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
  • Optimized engineering processes by implementing innovative solutions and streamlining workflow.
  • Conducted technical evaluations of engineering designs and test results.
  • Collaborated on interdisciplinary teams to develop creative, cost-effective solutions for complex projects.
  • Resolved critical issues during system integration phases, ensuring seamless transitions between design iterations.
  • Tested and analyzed equipment design and performance feasibility to determine potential ROI.
  • Leveraged data-driven decision-making to identify opportunities for process enhancements, leading to significant cost savings.
  • Wrote, reviewed and edited technical document in accordance with template requirements.
  • Developed and implemented procedures to verify compliance with engineering standards.
  • Documented and developed engineering procedures and processes.
  • Participated in team projects, demonstrating an ability to work collaboratively and effectively.
  • Delivered services to customer locations within specific timeframes.
  • Identified issues, analyzed information and provided solutions to problems.

TESTING AND QUALITY ENGINEER

Dyne Industries Pty Ltd
08.2019 - 06.2021
  • Final inspection and testing of transformers and CT’s
  • Quality control inspection of final product and incoming raw materials
  • Designing and creating job cards of transformer and electronic wound components.
  • Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
  • Maintained compliance with industry standards and regulatory compliance during managed projects.
  • Developed comprehensive engineering documents for all projects.
  • Contributed to R&D projects by providing input on manufacturability, quality requirements, and feasibility studies supporting the successful transition from concept to production.
  • Contributed to root cause analysis to determine core reason for failures and errors.
  • Developed and implemented procedures to verify compliance with engineering standards.
  • Assisted with day-to-day operations, working efficiently and productively with all team members.
  • Applied effective time management techniques to meet tight deadlines.
  • Identified issues, analyzed information and provided solutions to problems.
  • Developed high-quality engineering designs and plans to meet industry standards.
  • Facilitated training sessions for team members on quality management principles and best practices, enhancing overall competency levels within the department.
  • Conducted detailed audits to ensure adherence to ISO 9001 standards, maintaining a high level of compliance throughout the organization.
  • Coordinated with quality control staff to complete inspections.
  • Reported on non-compliance issues and other negative factors discovered during production.

Maintenance supervisor– Building construction

BJ&R MAINTENANCE COMPANY
06.2016 - 06.2018
  • Assist Property Manager (PM) as needed including building inspections, procuring bids, managing staff, building operations, leasing and projects
  • Continual reduction for items found by ownership during walk throughs (Red Circle list)
  • Check HVAC systems to see if they are functioning
  • Adjust accordingly for outside temperature
  • Timely completion of work lists
  • Check chemical treatment systems (if applicable)
  • Maintain HVAC units including filter replacements, as directed
  • Repair mechanical equipment as directed
  • Keep a log of maintenance performed
  • Handle HVAC complaints
  • Electrical including bulbs/ballast replacement, plumbing, painting and carpentry as required
  • Errands as required, including picking up supplies at various venders as required
  • Move equipment, tools or supplies between properties as required
  • Provide own tools as needed for typical job responsibilities.
  • Increased productivity by reducing downtime, budgeting effectively, allocating tasks, and maintaining high standards of safety and work quality.
  • Assisted in the planning and execution of facility expansions, ensuring proper installation of new equipment and seamless integration with existing systems.
  • Facilitated strong communication between maintenance personnel and other departments to ensure seamless coordination during planned outages or emergency situations.
  • Tracked and managed department costs for good budget adherence.
  • Provided guidance to management regarding project bids for onsite improvements.
  • Reviewed and studied blueprints to double-check installation and implementation project requirements.
  • Coordinated scheduled shutdowns for major equipment overhauls, minimizing disruption to production schedules while maximizing asset longevity.
  • Monitored employee work tasks while installing, aligning, and balancing new equipment for projects.
  • Conducted regular performance evaluations of maintenance staff to identify strengths, areas for improvement, and opportunities for growth within the organization.

production Engineer– Transformers

Saudi Power Transformer Company Ltd.
06.2012 - 05.2015
  • Setting up and running of Transformers Division
  • Preparation of Bill of quantities and detailed estimates for electrical works systems
  • Manage project schedules and budgets and obtain permits for operations
  • Make engineering calculations in connection with field and office assignments
  • Investigate problems and recommend solutions
  • Prepare requests for proposals and evaluate bids
  • Perform highly specialized design, research, and analysis on a project-by-project basis and advise on code compliance
  • Electrical Engineer
  • Preparation of As built drawings and documentations for the projects
  • Leading a team of technicians in day-to-day activities and site works
  • Involved in cross checking designs power transformers up to 100 MVA, 145 kV
  • Developing job orders to various departments of winding, assembly, resin and metal to design power transformers
  • Daily and monthly production reports
  • Annual budget for the transformer section
  • Tools used in winding to improve the Production (Coils Lifter & Bobbin Stands) and recommending procurement of new tools & machineries
  • Driving innovative ideas for manufacturing transformers such as design and manufacturing techniques
  • Maintaining winding and core quality as per design & proper coordination with the technical office
  • Steering corrective & preventive actions in Winding and Assembly Process to reduce non-conformity
  • Conducting training for staff & technicians through seminars for ensuring defect proof products
  • Involved in level 2 planning of Windings, Ovens & Final Assembly.
  • Designed [Type] tests of finished product to check for quality.
  • Evaluated existing systems for opportunities to upgrade or implement new technology, boosting productivity levels in key areas.
  • Reduced equipment downtime by performing regular maintenance checks and addressing issues promptly.
  • Procured raw materials essential for supply chain by negotiating with supply chain vendors.
  • Swapped out materials and finishes in product line to alleviate performance issues and reduce corrosion.
  • Maintained compliance with industry regulations and company policies through diligent documentation and reporting practices.
  • Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
  • Maximized productivity by 10% by developing and implementing innovative production processes for new and existing products.
  • Performed root cause analysis and implemented corrective actions.
  • Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
  • Supervised entire production process and prepared proper documentation for dispatch.
  • Trained team on best practices to optimize production and improve quality.
  • Reported variance reports for production orders.
  • Managed design and manufacturing teams to build proprietary process equipment within aggressive cost and time constraints.
  • Completed and submitted monthly and yearly reports to support executive decision making.
  • Reviewed product designs for manufacturability or completeness.
  • Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.

Electrical Engineer – Transformer Division

Saudi Electrical Transformers Factory
06.2011 - 05.2012
  • Involved in cross checking designs of 5 VA to 3000 KVA low voltage varnish and vacuum impregnated dry type transformers and 100 KVA to 3.15 MVA cast resin power transformers
  • Developed job orders to various departments of winding, assembly, resin & metal to design of 5 VA to 100 KVA low voltage varnish and Vacuum Impregnated Dry Type Transformers and 100 KVA to 3.15 MVA Cast Resin Power Transformers
  • Carried out routine testing of transformers and incoming quality testing of raw materials
  • Oversaw the delivery process of finished transformers according to management
  • Extended technical support to marketing, commercial departments, and clients.
  • Identified specific cables, fuses and circuit breakers required for assigned installations.
  • Initiated project management knowledge study and subsequently standardized project management practices.
  • Wrote protocols, qualification documents, test plans and test reports for quality assurance purposes.
  • Enhanced safety measures in designs by thoroughly analyzing potential risks and implementing preventive strategies.
  • Applied principles of electrical theory to advance and improve product development and efficiency.
  • Established positive relationships with key stakeholders, including clients, contractors, and regulatory agencies, to facilitate project success.
  • Reduced costs without compromising quality by utilizing cost-effective materials and innovative design techniques.
  • Evaluated vendor proposals for new equipment purchases, making recommendations based on performance criteria and budget constraints.
  • Monitored manufacturing operations of electrical devices for compliance with safety protocols.
  • Inspected and performed validation testing for designed systems and third-party installations.
  • Improved methods for measurement, documentation, and work flow management.
  • Performed maintenance procedures and repairs on existing electrical products and systems.
  • Leveraged mastery of AutoCAD Electrical Toolset to develop and document electrical schematics.

Electric Engineer-Design & Production

Melcon Transformers & Electricals Pvt. Ltd.
05.2010 - 05.2011
  • Coordinated for complete designing & drawing of transformers up to 10 MVA (33 kV)
  • Involved in design cross-checking and error detection
  • Developed drawing and guaranteed technical particulars of transformers
  • Oversaw the Winding & Core Coil Production of transformer as per production plan; ensured production as per design data.
  • Monitored manufacturing operations of electrical devices for compliance with safety protocols.
  • Optimized electrical systems through careful selection of components based on performance specifications and cost considerations.
  • Provided technical guidance to junior engineers, fostering a culture of continuous learning and professional growth.
  • Validated product and subsystem performance through simulation and laboratory testing.
  • Performed maintenance procedures and repairs on existing electrical products and systems.
  • Supported sales team in preparing proposals by providing accurate estimates of time, resources required for successful project completion.
  • Analyzed and documented test results to comply with industry standards.
  • Excellent communication skills, both verbal and written.
  • Assisted with day-to-day operations, working efficiently and productively with all team members.

Education

Master of Science - Maintenance And Reliability

Federation University Australia
Ballarat, VIC
06.2025

B.Tech. (Electrical & Electronics) -

Cochin University of Science And Technology
India
01.2009

Electrical CAD -

CADD Centre
India
03.2008

Skills

  • Proficient in carrying out various tests and inspection for various subsystems and checking quality standards in rollingstock industry
  • Completed Training in Power Transformer Manufacturing up to 500 MVA & 745 kV in CG Electric Systems Zrt formally Ganz, Hungary
  • Expertise in managing including setting goals and objectives, project development, planning and organization, budget monitoring and cost control with key focus on top & bottom-line profitability by ensuring optimal utilization of resources
  • Working knowledge of applying ISO quality management standards to various processes within the business unit; deft in formulating & maintaining quality control & assurance objectives complementary to corporate policies / customer demands
  • Exposure in executing, planning & designing electrical equipment with a flair for adopting modern methodologies in compliance with quality standards
  • Expertise in Heavy electrical Manufacturing projects
  • Skilled in developing & streamlining systems with proven ability to enhance operational effectiveness and meet operational goals within the cost, time & quality parameters in Heavy Electrical industry
  • Competent in material planning & procurement, job scheduling, etc and providing job status appraisal to the management
  • An effective communicator, planner and negotiator
  • Trained in Asset management system (MAFIS/IBM)
  • Testing and commissioning of various sub systems of train and fault finding
  • Developing project baselines; monitoring and controlling projects with respect to cost, resource deployment, time over-runs and quality compliance to ensure satisfactory execution of projects
  • Formulating operating budgets and managing overall operations for executing designing projects within cost & time norms
  • Interacting with clientele to ascertain needs and developing graphic directions, concepts & specifications for assigned projects; making necessary changes to designs or drawings
  • Executing production & manpower schedules / plans for smooth execution of projects at shop floor within time & cost parameters
  • Coordinating with various departments including materials department for ensuring accomplishment of daily & monthly production targets
  • Ensuring cost reduction by implementing new techniques and working on productivity improvement
  • Technical communication skills
  • Quality Assurance
  • Project Management
  • System verification
  • Test Documentation
  • Integration Testing
  • Root Cause Analysis
  • Risk Management
  • Test case design
  • Microsoft Project
  • Standards Development
  • Regression Testing
  • Project Planning
  • Attention to Detail
  • Test Plan Development
  • Performance Testing
  • Troubleshooting and resolution
  • Performance monitoring
  • Electrical Engineering Standards
  • Problem-Solving
  • Performance Improvements
  • Documentation Management
  • System Requirements Analysis
  • ISO9001 standards
  • Manufacturing engineering

Certification

  • LVR CPR training
  • Working at Heights
  • Overhead cranes
  • Shunting and signaling
  • Certified Internal Auditor ISO 9001 conducted by TUV NOD, Germany

Affiliations

  • Member in Engineers Australia
  • Associate Degree Membership in Saudi Engineering Council, Saudi Arabia

Languages

English, Hindi, Malayalam

Personal Information

  • Passport Number: M9436597
  • Passport Expiry Date: 06/22/25
  • Date of Birth: 06/01/87
  • Nationality: Indian
  • Marital Status: Married

Accreditations

  • Engineers Australia accredited professional engineer skill level one
  • RIW card holder in Australia
  • Completed nationally accredited shunting and signaling courses in Australia
  • Qualified Train driver
  • Certified Internal Auditor ISO 9001 conducted by TUV NOD, Germany

No Of Dependents

1

References

Available on request

Training

  • HCMT routine testing training from CRRC
  • Power Transformer Manufacturing up to 500 MVA & 745 kV in CG Electric Systems Zrt, Hungary

Software

Microsoft office

Ibm maximo

Acconex/team binder

Asset hive

SAP

Timeline

T&C Dynamic Testing Engineer

John Holland Group
03.2023 - Current

Fleet Operation Support officer

Downer Rail Edi
06.2021 - 03.2023

Testing and commissioning Engineer

Downer Rail Edi
08.2019 - 06.2021

TESTING AND QUALITY ENGINEER

Dyne Industries Pty Ltd
08.2019 - 06.2021

Maintenance supervisor– Building construction

BJ&R MAINTENANCE COMPANY
06.2016 - 06.2018

production Engineer– Transformers

Saudi Power Transformer Company Ltd.
06.2012 - 05.2015

Electrical Engineer – Transformer Division

Saudi Electrical Transformers Factory
06.2011 - 05.2012

Electric Engineer-Design & Production

Melcon Transformers & Electricals Pvt. Ltd.
05.2010 - 05.2011

Master of Science - Maintenance And Reliability

Federation University Australia

B.Tech. (Electrical & Electronics) -

Cochin University of Science And Technology

Electrical CAD -

CADD Centre

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SUDHEEP MUKALEL JOSEPH