Enthusiastic qualified Chemical Engineer with 6 years of experience in Optimization in Oil&Gas Industry & Implementation of various process control systems. Having lead multiple complex projects of process improvements, optimization & control systems, I’m passionate and I have a strong command of technical skills in the area. I’m looking for a job role which excites me every day.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Project Engineer II
Honeywell Pvt. Ltd
Abbotsford, Melbourne, VIC
10.2022 - Current
Ensure the required pre-requisites (e.g Design inputs, tools, documentation, deliverables, schedule, budget) are in place prior to commencing work.
Detailed design of control and safety system architectures in accordance with Honeywell and Industry security best practices, including Honeywell Fault Tolerant Ethernet (FTE) and virtualization of Honeywell systems.
Implementation of control and safety systems projects, typically using Honeywell Experion controllers/RTUs/PLCs and supervisory systems, and/or third-party PLC controllers/PLCs.
Hardware and software Engineering for the Control and safety systems.
Implement projects using Honeywell Tools and processes, provide input for constant improvement of tools and processes.
Preparation of Functional Specifications, clarifications of project scope, review of design inputs and test procedures.
Familiarity with variety of industrial plants and applications as applicable to control systems.
Conduct customer acceptance testing and final commissioning of systems on site.
Comply with Honeywell engineering processes tools and methodologies
Actively participate in HSE processes, meet HSE metrics and follow all HSE procedures
Liaise with internal project leads and external project representatives to ensure the design aligns with project requirements.
Pro-actively identify potential quality and efficiency improvements within assigned work.
Provide sales assistance for estimation, proposal preparation, demonstration of capability & Other duties as required.
Optimization Engineer
Bharat Petroleum Corporation Limited
Kochi, Kerala, India
07.2018 - 05.2022
Identifying areas that need process control optimization and building Advanced Process Controllers to optimize & automate processes in various manufacturing units across the refinery.
Monitoring of APC performance in process units to ensure utilization of controllers and tuning controllers for optimal performance.
Building inferential predictions for properties that are to be maintained under specifications in processes which could be utilized as a controlled variable in controllers.
Update the existing APCs and inferential predictions as and when required to take care of changes in the plant and improve benefits.
Ensure availability and healthiness of APC/ CIMIO Servers, network and connectivity with DCS in all process control rooms and carry out updation with support of IS and Instrument Maintenance/ DCS vendors.
Take action for minimize software token consumption for APCs by converting to Lower version, removing unused variables etc.
PID loop tuning of manipulated variables in APC and as per plant request/
Training and documentation on APC best practices to APC team and user group/
Benefit estimation of APC projects and monitoring of same in real time basis Integration of APC and machine learning tools/ digital twins.
Internship Student
Kerala Minerals and Metals Limited
Kollam, Kerala, India
06.2016 - 07.2016
Built professional working relationships with peers and supervisors.
Created and organized documentation to support team.
Learned tenets of professional office behavior and thoughtful collaboration.
Worked well in team environment as well as independently.
Education
Bachelor of Technology - Chemical Engineering
National Institute of Technology, Calicut
India
05.2018
Senior High School -
Jawahar Navodaya Vidyalaya, Trivandrum
India
05.2013
High School -
Jawahar Navodaya Vidyalaya, Trivandrum
03.2011
Skills
Process Control and Optimization
Advanced Process Control
Process and plant operation
Project Management
Engineering expertise
Team leadership
Project Documentation
Distributed Control Systems (DCS)
Process Safety
Troubleshooting and Debugging
Certification
Certified Aspen DMC3 User.
Trained in AspenONE Process Explorer MES121.
Trained in Aspen PCWS.
Accomplishments
Advanced process Controllers in Vacuum Gas Oil Hydro treating Unit in heater section, reactor section and fractionation section, where the total financial benefits were estimated to be 1.76 million usd/annum. This is mainly from Amine circulation reduction, fuel gas consumption reduction and steam consumption reduction. Apart from financial benefits, APC Implementation has reduced the operational fluctuations & helped to bring more steadiness into the system which is an effect of reduced standard deviation in parameters.
Controllers were implemented In Delayed Coker Unit in Fractionator, heaters & gas concentration section, where total financial benefits were 6.21 million usd/ annum based majorly on Diesel component maximization along with steam & power reduction. Moreover, process upsets during drum changeover operation has drastically come down as separate logic was in built in APC to take care of process upsets during the period.
Controllers in Petro Fluidized Catalytic Cracking Unit in Propylene Recovery unit, Reactor regeneration section, Gas concentration section and fractionation section. Financial benefits were calculated to 1.2 million usd/ annum by the way of utility reduction and propylene giveaway minimization.
My work for Delayed Coker Unit, VGOHDT & PFCCU have been published in India’s Centre for High Technology Forum.
Automatic reports and alerts were generated to monitor the performance of all controllers. This has highly improved the Uptime & utilization of the Controllers.
Responsible for Contract Safety Management(CSM) element in Process Safety Management in Crude distillation Unit & Aromatic Recovery Unit where contract employee safety was improved by 76%.
Responsible for Work Permit system in Process Safety Management in Crude distillation Unit, which indicates the adherence to work permit system, was improved to 91%.
Got gold bravo from manager for successful completion of a project Factory Acceptance Test.