VIJAYMOHAN SADHUPURATHU RAMACHANDRAN NAIR

A 100% Subsidiary of Voltas Ltd. A Tata Enterprise

Site: Vulcan Mozambique (previously Vale Mozambique)

• Ensure ideal workmanship by implementing effective control and monitoring mechanisms for maintenance and repairs to obtain highest quality standards for the fleet of Komatsu Trucks 930E Komatsu Excavator PC8000 & PC5500
• Streamline operations and optimize resources by managing jobs, work-in-progress (WIP), and spares through SAP. Proactively plan and coordinate parts for all planned jobs, ensuring smooth execution and minimizing downtime
• Exhibit an unwavering commitment to safety, health, environment, and quality standards. Prioritize safety by conducting daily safety toolbox talks, promoting a culture of awareness and precautionary measures before commencing work
• Employ expertise in optimizing equipment availabilities through inspections, comprehensive task planning, and adherence to OEM guidelines
• Serve as a vital Corporation between Komatsu, customers, suppliers, and external contractors, strengthen strong partnerships and facilitating smooth operations
• Act as a technical advisor to both staff and customers, offering valuable insights and guidance. Provide support in warranty claim processes by contributing technical details and assisting PSSR (Pre-Delivery, Service, and Support Representative) teams. Conduct complex root cause analyses and repairs on equipment when technicians encounter challenges, ensuring swift resolution and minimizing downtime
• Precisely craft detailed daily breakdown reports for customers, fostering transparent communication and enabling effective problem-solving. Additionally, consolidate monthly machine availabilities, delivering comprehensive reports that drive informed decision-making and facilitate a culture of continuous improvement
• Conduct PM (Preventive Maintenance) clinics and perform trend data analysis (Equipment Care) to proactively identify maintenance needs and optimize equipment performance

Site: Northern Coal Fields Ltd. & Thriveni Earth Movers Limited

• Led the rehabilitation of 16 Unit Rig dumpers from 2011 to 2014, demonstrating unwavering commitment to excellence and timely project delivery. successful rehabilitation of TEREX Unit Rig MARK30B 120 Ton Dumpers and P&H electric rope shovels (1900 AL, 2100 BL), ensuring their optimal performance and extended operational life. Additionally, successfully dismantled 8 P&H 2100 BL rope shovels, paving the way for their subsequent rehabilitation. Managed the comprehensive rehabilitation process for 8 P&H rope shovels, including providing expert parts recommendations for overhaul and executing complete overhauls of major components
• Provided comprehensive product support throughout the entire lifecycle, including sales of parts, after-sales services, manpower management, troubleshooting, and equipment maintenance
• Diligently monitored daily maintenance activities and performed regular inspections to ensure proper functioning and identify potential issues for prompt resolution
• Maintained meticulous documentation, including Project Progress Reports, Manpower Output Reports, and availability reports of dumpers, enabling efficient project tracking and analysis