VIJAYMOHAN SADHUPURATHU RAMACHANDRAN NAIR
UNIT 29/43 FARINAZZO STREET / RICHLANDS,QLD
Summary
A competent professional with over 11 years of experience in the mining industry, specializing in heavy earthmoving equipment. Demonstrated expertise in team management, maintenance operations, and troubleshooting. Extensive working knowledge of heavy earthmoving equipment in the mining industry. Proficient in team management, leading a team of technical staff including admin and parts department. Skilled in maintenance operations and troubleshooting, ensuring optimal equipment performance. Computer literate with proficiency in Microsoft Office (Word, PowerPoint, Excel), SAP, and internet applications. Proven leadership qualities with a track record of successfully leading teams and making sound decisions. Enthusiastic about actively participating in decision-making processes and contributing to implementation efforts
Overview
11
11
years of professional experience
1
1
Certification
Work History
Manager -Komatsu Operation
Universal MEP Projects & Engineering Services Ltd
2016.02 - 2023.07
A 100% Subsidiary of Voltas Ltd. A Tata Enterprise
Site: Vulcan Mozambique (previously Vale Mozambique)
- Ensure ideal workmanship by implementing effective control and monitoring mechanisms for maintenance and repairs to obtain highest quality standards for the fleet of Komatsu Trucks 930E Komatsu Excavator PC8000 & PC5500
- Streamline operations and optimize resources by managing jobs, work-in-progress (WIP), and spares through SAP. Proactively plan and coordinate parts for all planned jobs, ensuring smooth execution and minimizing downtime
- Exhibit an unwavering commitment to safety, health, environment, and quality standards. Prioritize safety by conducting daily safety toolbox talks, promoting a culture of awareness and precautionary measures before commencing work
- Employ expertise in optimizing equipment availabilities through inspections, comprehensive task planning, and adherence to OEM guidelines
- Serve as a vital Corporation between Komatsu, customers, suppliers, and external contractors, strengthen strong partnerships and facilitating smooth operations
- Act as a technical advisor to both staff and customers, offering valuable insights and guidance. Provide support in warranty claim processes by contributing technical details and assisting PSSR (Pre-Delivery, Service, and Support Representative) teams. Conduct complex root cause analyses and repairs on equipment when technicians encounter challenges, ensuring swift resolution and minimizing downtime
- Precisely craft detailed daily breakdown reports for customers, fostering transparent communication and enabling effective problem-solving. Additionally, consolidate monthly machine availabilities, delivering comprehensive reports that drive informed decision-making and facilitate a culture of continuous improvement
- Conduct PM (Preventive Maintenance) clinics and perform trend data analysis (Equipment Care) to proactively identify maintenance needs and optimize equipment performance
Senior Service Engineer
Voltas Ltd . A Tata Enterprise
2012.02 - 2016.01
Site: Northern Coal Fields Ltd. & Thriveni Earth Movers Limited
- Led the rehabilitation of 16 Unit Rig dumpers from 2011 to 2014, demonstrating unwavering commitment to excellence and timely project delivery. successful rehabilitation of TEREX Unit Rig MARK30B 120 Ton Dumpers and P&H electric rope shovels (1900 AL, 2100 BL), ensuring their optimal performance and extended operational life. Additionally, successfully dismantled 8 P&H 2100 BL rope shovels, paving the way for their subsequent rehabilitation. Managed the comprehensive rehabilitation process for 8 P&H rope shovels, including providing expert parts recommendations for overhaul and executing complete overhauls of major components
- Provided comprehensive product support throughout the entire lifecycle, including sales of parts, after-sales services, manpower management, troubleshooting, and equipment maintenance
- Diligently monitored daily maintenance activities and performed regular inspections to ensure proper functioning and identify potential issues for prompt resolution
- Maintained meticulous documentation, including Project Progress Reports, Manpower Output Reports, and availability reports of dumpers, enabling efficient project tracking and analysis
Education
Technical Training of Hydraulic Excavator - PC5500-6D
Komatsu Mining Germany
Dusseldorf,Germany11.2015
Technical Training TZ Power Shovels - WK-10B & WK 12C Rope Schovel
Taiyuan Heavy Industries Co Ltd
Taiyuan, China03.2014
Bachelor of Engineering - Mechanical
Udaya School of Engineering
Anna University , Chennai ,India11.2009
ISC (Indian School Certificate) - Grade 12
St. Johns School
Kayamkulam, Alappuzha, Kerala, India03.2005
ICSE (Indian Certificate of Secondary Education) - Grade 10
St. Johns School
Kayamkulam, Alappuzha, Kerala, India03.2003
Skills
- Maintenance Operations Management: Strong skills in effectively managing maintenance operations for heavy mining equipment, including planning, scheduling, and execution of maintenance tasks, ensuring optimal equipment performance and minimal downtime
- Performance Measurement and Analysis: Proficient in defining and agreeing upon key performance indicators (KPIs) such as Availability, Utilization, Mean Time Between Failures (MTBF), and Mean Time to Repair (MTTR) to ensure customer satisfaction.
- Technical Knowledge: In-depth understanding of heavy mining equipment, their components, and their maintenance requirements. This includes knowledge of mechanical, electrical, and hydraulic systems, as well as troubleshooting and diagnostics
- Team Leadership: Proven ability to lead and manage a team of technicians and maintenance staff, providing guidance, training, and support to ensure efficient and effective execution of maintenance tasks.
- Warehouse Operations
- Problem Solving and Decision Making
- Resource Planning and Optimization: Proficiency in resource management, including manpower allocation, equipment utilization, and inventory management.
- Safety and Compliance: Comprehensive knowledge of safety regulations and standards within the mining industry.
- Project Management: Proficient in project management, including planning, budgeting, and monitoring progress.
- Continuous Improvement: Commitment to continuous improvement and staying updated with industry trends and advancements in maintenance practices and technologies.
- Proficient in utilizing ERP (Enterprise Resource Planning): Experienced in managing various aspects of business processes, including inventory management, planning, budgeting, and monitoring through the SAP platform
- Strategic Forecasting
- Workflow Planning
- Inventory manegement: Demonstrated expertise in implementing effective inventory control strategies during the MARC (Maintenance, Repair, and Component) contract. Successfully reduced inventory stock prices by strategically monitoring demand, adjusting reorder points, and minimizing excess stock levels to enhance operational efficiency by maximizing the utilization of repaired components
Accomplishments
Certificate of Appreciation : For the extraordinary service and contribution to Mozambique Business for gaining confidence of OEM Komatsu Mining . By Achieving the availability above the targets with controlled MTTR & MTBF for Existing machines under MARC , we managed to receive sales order for 22 new machines for their project expansions. With that I have managed to increase both parts and labor sales revenue
Certification
Certificate of Appreciation : Participate in Tata ProEngage, a part-time, skill-based volunteering programme, which offers you the unique opportunity to contribute your domain expertise and helm exciting projects that can help civil society organisations achieve their goals faster. ProEngaging not only helps you grow as a professional, but also as an individual
Additional Information
Currently holding a valid Subsequent Visa (Dependent) in Australia, granting full-time work authorization , Visa grant number:1069585542860
Languages
English
Native or Bilingual
Malayalam
Native or Bilingual
Hindi
Professional Working
Tamil
Limited Working
Portuguese
Limited Working
Timeline
Manager -Komatsu Operation
Universal MEP Projects & Engineering Services Ltd
2016.02 - 2023.07
Senior Service Engineer
Voltas Ltd . A Tata Enterprise
2012.02 - 2016.01
Technical Training of Hydraulic Excavator - PC5500-6D
Komatsu Mining Germany
Technical Training TZ Power Shovels - WK-10B & WK 12C Rope Schovel
Taiyuan Heavy Industries Co Ltd
Bachelor of Engineering - Mechanical
Udaya School of Engineering
ISC (Indian School Certificate) - Grade 12
St. Johns School
ICSE (Indian Certificate of Secondary Education) - Grade 10
St. Johns School
Certificate of Appreciation : Participate in Tata ProEngage, a part-time, skill-based volunteering programme, which offers you the unique opportunity to contribute your domain expertise and helm exciting projects that can help civil society organisations achieve their goals faster. ProEngaging not only helps you grow as a professional, but also as an individual
Similar Profiles
Pabitragha ChakrabortyPabitragha Chakraborty
Project Executive at Universal MEP Projects & Engineering Services Ltd.Project Executive at Universal MEP Projects & Engineering Services Ltd.
Salim AnsariSalim Ansari
Welder at Universal MEP ProjectsWelder at Universal MEP Projects
SIBI SELVAKUMARSIBI SELVAKUMAR
Electrical Draftsman at DNR Consultancy & MEP Engineering servicesElectrical Draftsman at DNR Consultancy & MEP Engineering services