Vincent David

FIXED PLANT RELIABILITY & CONDITION MONITORING (RECM) AND CLASSIFIED PLANT

• Reliability Engineering (RE)

-Strategy Development, FMECA&FMEA, RCA(Fishbone, Pareto, 5Why, Scatter Diagrams, FTA,), Reliability Block Diagram Development, OEE Calculations, Downtime Analysis

-Planning & Scheduling, CMMS,

-Defect Eliminations, Improvement Projects & Risk Analysis

-Weekly Reporting

• Condition Monitoring (CM)

-Work done mainly with Fixed Plant Rotating Machineries

-Vibrations Analysis, Oil Analysis, Wear Particle Analysis, IR Thermography Inspection, Ultrasound Inspections, Laser Alignment, NDT. UT Thickness testing, Gear Root Profiling)

- Data analysis and Reporting according to Standards.

• Classified Plant (CP)

-Works mainly with Asset Integrity and Safety Compliance

-NDT Inspections-(VI, MPI, Dye Penetrant, Eddy Current, UT Thickness, Vacuum Box)

-PV and PRV Inspections and testings, Hydrotesting,

-Structures, Tanks & Weld Inspection (Basics)

-Inspection & Reporting according to standards.

Engineering Projects and Design

• Engineering Designs & QAQC Checks

- Design of Tanks, Pipe lines,

Structures, Pumping systems, Buildings, etc..

• Project Management

-Planning & Scheduling

-SOW & WBS

-Risk Evaluation

-Material Take offs & Costing

• Projects Done

-Crusher lube shed oil water separator.

-Lime Kiln Bin Valve Upgrade,

- Ball Mill Lube Skid Upgrade,

Mine Mobile Maintenance-Reliability and Condition Monitoring

Reliability Tasks

• FMECA, Strategy Development, Downtime Analysis, DE & Improvement Projects,RCA, 5Why Analysis,

Condition Monitoring

• Oil Analysis, Wear Analysis, GET & CTS inspection, UT Crack Inspections,Viva Oil Analysis & Testing in Laboratory, Analyze PSR/VIMS data to dialogise machinery condition, Interpret SOS/ Viva oil results and diagnose machinery's condition.. Write Machinery Condition Report.
• Worked with heavy machinery equipments,( Haultrucks, Dozers, shovels, etc.)

Outstation/Downstream Maintenance

• Rebuild Shop

-Creating JSA, SWPS/SOPS based on OEM and company OHS standards.

-Rebuilding of Rotating machinery- Pumps, Blowers, Gearboxes, Agitators. Machining parts. And Installation of parts

-QAQC Checks, Bearing Type selection, Removal and Installations

-Major Breakdown tasks Involved:

A. Rebuild and Installation of Yuk-Creek-Weir Pumps

B: Gundagai Thickener Rake drive/ arm re-adjustment

C: Rebuild of lightning 782 Series gearbox

D. Rebuild of Mill Drive Clutches& Pinions

Hydraulics Shop

-PM Inspection of Hydraulic Operated Equipments, Apron Feeders, Compressors, Conveyor Breaks

-Rebuild of Screw Pumps, Piston Pumps, and all hydraulics equipment sitewide.

-Hose selection, Fittings selection, valve and manifold selection, crimping of hoses

-Project Involved:

A: Ball Mill 1B and 2A Lube Shed upgrade.

B: Sag 2 Pinion and Trunnion Lift and Thrust Lube Line Upgrade

Fabrication Shop

-Fabrication of Pipe, Elbows, T-Joints, Feed-Chutes, Feedboxes

-Hands on with Fabrication Tasks, Welding, Grinding, Oxy-Cutting, Gough welding.

• Tailing Pyrite Plant & Downstream Pipeline Maintenance

-PM Inspection of Plant Equipment ensuring no downtime and equipment is available at all times.

-Hands-on tasks-removal and installation of haul-out/worn parts and components.

-Creating SWPs/SOPs and Projects

• Upstream maintenance (Floatation and Grinding)

-PM Daily &Weekly Inspection Tasks

-Attending to breakdown, removal and installations of parts/ equipment.

• Processing Instrumentation and Process Control Systems

-Introduction to Instrumentation and Process Control Systems

-Trouble Shooting, and rectifying of Issues with field instruments

-Upgrade of Recleaners Recovery Pneumatic Gate Valve

-Ball Mill 1B Upgrade installation of sensors, cables, I/O cards PLC programming and installing.