Vinod Ramachandran
Carlisle
Summary
Aiming to be associated with a progressive organization that gives me scope to update my knowledge and skills in accordance with latest trends and be part of a team that dynamically works towards the growth of the organization and gain satisfaction thereof.
Overview
13
13
years of professional experience
1
1
Certification
Work History
QA/QC Coordinator
PROK Conveyor Systems
07.2023 - Current
- Preparation of ITP, MDRs and quality related documents.
- Carryout internal inspections as per ITP and provide technical guidance to the fabrication team, as per the Drawings,WPS and AS/NZ 1554/ 1551 Standards .
- Coordinate with client personal for each witness and hold points as per ITP
- Raise TQ, for every discrepancy in specifications and standards.
- Material quality tracing as per MTC and drawings.
- Documented and executed detailed test plans and test cases and summarized and logged audit findings for reporting purposes.
- Coordinated with quality control staff to complete inspections.
- Contributed to root cause analysis to determine core reason for failures and errors
- Coordination with other departments to arrange all relevant QC Documents of rollers, idlers and pulleys .
- Carryout welding and quality inspections on regular intervals.
- Raise NCRs on the basis of deviations from standards and specifications of rollers, idlers and pulleys
- Determined quality department standards, practices, and procedures.
- Established and tracked quality department goals and objectives.
- Tracked quality issues with external customers, suppliers, and internal plant operations.
Project QA/QC Engineer
Awsol Advanced Contracting Company.
11.2021 - 01.2023
- Documented and executed detailed test plans and test cases and summarized and logged audit findings for reporting purposes.
- Coordinated with quality control staff to complete inspections.
- Contributed to root cause analysis to determine core reason for failures and errors.
- Providing weekly updates of total NDT taken, corresponding repairs and rejection rate on weekly basis and monthly basis to client.
- Manage and track quality Metrics.
- Conducts WQT & ensures Verification and periodic renewal of JCC Cards of welders.
- Ensures proper issuance, storage and handling of filler wires, electrodes and other materials.
- Ensures proper coordination of QC personnel's with client inspection department and construction team.
- Overall coordination and inspection of welding activities, welding consumables and welded joints on daily basis.
- Confirm repairs, re-testing and re-inspection in accordance with specifications.
- Confirms inspections are completed during welding, before welding and after welding.
- Selection of joints for NDT and ensures as it is covering the NDT requirements as per line class.
- Coordination with Third party NDT Companies and coordinates with NDT Technicians for completing the NDT In site.
- Coordination with client and client agencies for day to day inspection of welded joints, NDT and PWHT.
- Periodic coverage of RT Repair without maintains any Back log.
- Verification and approvals of ITP as per method statement and scope of work.
- Carrying out inspections of mechanical activities on daily basis including material receiving inspections, fit-up, welding activities and so on.
- Site surveillance / monitoring of site activities and ensures that quality is maintained.
- Qualifying WPS and PQR.
- Approval of PQP and QCP.
- Witness and approves WQT and WQR.
- Review and approve hydro test and Tie in packages.
- Witness and review all NDT Activities for weldment and painting.
- Witness hydro testing of mechanical valves.
- Witness all critical activities related to hydro testing, including air flushing, water filling, holding of pressure and Dewatering.
- Witness Pigging activities in the line after hydro test.
- Overall coordination with contractor inspection and NDT Crew.
- Approval of pre welding procedures outlined.
- Visual inspection of painting materials, painted and blasted surface
- Verification of painting materials.
QA/QC Engineer
United Engineering And Construction Company.
12.2018 - 07.2020
- Adhered to federal guidelines for quality control inspection.
- Developed and audited practices, programs, and reporting system metrics for optimal efficiency.
- Maintained compliance with industry standards and regulatory compliance during managed projects.
- Maintain all relevant QC Documents updated.
- Maintains proper record of RFIs Issued for inspection.
- Makes sure that various weld related activities like PMI, PWHT, Hardness test etc. are done properly and the requirement is met.
- Material receiving inspection of pipe spools, fittings, valves etc.
- Witness of alignment, orientation and dimension of welding, painting and installed piping/mechanical components.
- Completion of line check and preparation of pre-pressure punch list before hydro test.
- Verification of punch items and giving clearance for hydro test.
- Mechanical completion inspection along with coordination of different contractor and client agencies.
- Preparation of QCP & MS for various Mechanical Activities in site.
- Inspection of welding activities, welding consumables and welded joints on daily basis.
- Inspection of welder qualifications and welding procedures as per ITP.
- Hot tapping activities on the live pipe and inspection of its welding in various stages.
- Review of hot tapping procedure.
QA/QC Engineer
Core Team Global Contracting Company
11.2011 - 10.2018
- Conducts Periodic monitoring on condition and quality of consumables used for welding
- Conducting Material receiving inspection for welding consumables.
- Preparation and review of ITP for Various QC activities in site.
- Selection joints for NDT and should make sure as it is covering the NDT requirements as per line class.
- Coordination with Third party NDT Companies and coordinates with NDT Technicians for completing the NDT In site.
- Inspection of painting materials and painting surface thickness, Inspection of blasted surface.
- Inspection of welding activities, welding consumables and welded joints on daily basis.
- Inspection of welder qualifications and welding procedures as per ITP.
- Daily monitoring of welding consumables used by welders.
- Periodic coverage of RT Repair without maintaining any Back log.
- Material receiving inspection of pipe spools, fittings, valves etc.
- Witness of alignment, orientation and dimension of installed piping.
- Completion of line check and preparation of pre-pressure punch list before hydro test
- Verification of punch items and giving clearance for hydro test.
- Mechanical completion inspection along with coordination of different contractor and client agencies.
- Periodic coverage of RT Repair without maintaining any Back log.
- Inspection the weld fit-up of joints prior go welding
- Inspection of painting surface using holiday testing and scratch method.
- Final Submission of QC dossier to client
- Preparation of test package and conducting hydro testing.
- Supported quality team members during corrective action updates.
- Developed and implemented comprehensive quality assurance program to guarantee organization products met safety and quality standards.
- Led problem-solving activities to quickly identify and permanently resolve quality and productivity issues.
- Contributed to root cause analysis to determine core reason for failures and errors.
Mechanical Maintenance Engineer
Tharakan Engineers
09.2010 - 10.2011
- Conducting periodic maintenance of various mechanical components inside the workshop.
- Coordination with third party services to provide essential raw materials within the workshop.
- Responded to maintenance requests to repair equipment malfunctions.
- Coordinated installation of systems, machinery, and components.
- Developed and coordinated effective predictive, preventive, and corrective maintenance approaches.
- Completed root cause analysis, logged faults, and prepared system reports.
Education
Bachelor’s Degree - Mechanical Engineering
P A Aziz College of Engineering (affiliated to Kerala University
4.2010
Skills
- Welding inspection
- Painting inspection
- Structural and piping inspections
- 3D Modeling Software (Solid works)
- Stress Analysis software (Ansys)
- Project Management
- Non Destructive testing
- Quality and Inspection
- Microsoft office
- PRONTO
Certification
- CSWIP 3.1 Level 2 welding Inspections
- BGAS Painting Inspection Level 2
- Approved Mechanical Engineer by Engineers Australia
- ASNT-NDT Level 2 certified
- Approved Mechanical engineer by Saudi Engineering council
Timeline
QA/QC Coordinator
PROK Conveyor Systems
07.2023 - Current
Project QA/QC Engineer
Awsol Advanced Contracting Company.
11.2021 - 01.2023
QA/QC Engineer
United Engineering And Construction Company.
12.2018 - 07.2020
QA/QC Engineer
Core Team Global Contracting Company
11.2011 - 10.2018
Mechanical Maintenance Engineer
Tharakan Engineers
09.2010 - 10.2011
Bachelor’s Degree - Mechanical Engineering
P A Aziz College of Engineering (affiliated to Kerala University
- CSWIP 3.1 Level 2 welding Inspections
- BGAS Painting Inspection Level 2
- Approved Mechanical Engineer by Engineers Australia
- ASNT-NDT Level 2 certified
- Approved Mechanical engineer by Saudi Engineering council
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