Zachary Mangion
Melbourne,VIC
Summary
I am a dedicated, hardworking, and reliable boilermaker/welder. I have developed a versatile and transferable skill set throughout my career, offering a wealth of experience due to my industry exposure. Committed to workplace safety, I possess mature decision-making skills when working in potentially dangerous environments, ensuring the welfare of personnel, the protection of assets, and the environment is always regarded as the highest priority.
Overview
12
12
years of professional experience
Work History
Pressure Welder
MechPro Solutions / Viva Energy
Geelong Oil Refinery
08.2025 - 10.2025
- RCCU Regenerator and Reactor major turnaround.
- Participating in the safe and efficient removal/installation of the reactor vessel top, allowing access for internal inspections and maintenance. This task involved precise marking out, cutting, and lifting operations, ensuring structural integrity and safety throughout the process.
- Executing high-integrity welds.
- Taking part in the Lift Pot, Riser, and Stand Pipe vessel exchange. Facilitating optimal catalyst flow, and enhancing the overall cracking process.
- Welding exotic metals such as P9, P5, 308H, B2, and B3.
Mainline Welder / Boilermaker
Kuiper / Allseas
Offshore Piplay Vesssels
11.2023 - 07.2025
- Project involvement (Santos): Barossa Gas Project, Darwin Pipeline Duplication.
- Project involvement (Shell): Shell Crux - Prelude FLNG export pipeline.
- Operating Allseas Phoenix Gold automatic welding systems.
- Delivered high-quality GMAW mechanized welds on large-diameter offshore pipelines.
- Assisted with deck fabrication and welding on stinger components, sea fastening and vessel structures.
- Working safely as a team in an extremely demanding atmosphere to produce high-quality work in accordance with client quotas, and vessel policy and procedures.
Pressure Welder
Ventia
Energy Australia Yallourn
08.2023 - 11.2023
- HP/LP Steam Header fabrication and installation.
- Valve Exchanges
- Take part in the plants largest recorded boiler maintenance.
- Welding of chrome and carbon piping components.
Pressure Welder
BMC / Viva Energy
Geelong Oil Refinery
05.2023 - 08.2023
- CDU4 & Catalytic unit major turnaround.
- Preform pipe spool fabrication, cut-outs and weld installations on crude and product lines.
- Completed flange welds and tie-ins across high-temperature and high-pressure piping systems.
- Carried out internal vessel repairs within catalytic unit reactors.
- Worked to refinery welding procedures, supporting NDT, UT, MPI, X-ray and Hydro test inspections.
Pressure Welder / Boilermaker
Service Stream
AGL Loyang
03.2023 - 10.2024
- Participating in major, minor and forced outage works, along with regular time spent within the routine maintenance teams. Some key responsibilities include:
- HP/LP vessel exchange.
- Pipe spool fabrication and installation across steam and feed water systems.
- Mill and Precip routine maintenance.
- Boiler tube repairs.
- Welding of high energy piping.
Boilermaker / Welder
Worley
AGL Loyang
07.2022 - 03.2023
- Working throughout all the plant's routine maintenance crews, such as:
- Electrostatic precipitators.
- Pulverized fuel mills.
- Pressure parts.
- Mining minerals.
Boilermaker / Welder
Primech Engineering
Gippsland
10.2017 - 12.2021
- Successfully completing my apprenticeship with this employer, driven and dedicated to my personal development, I excelled and was rewarded with a 12-month early sign-off. The company's engagement with Latrobe Valley's largest industries, such as pulp and paper, power generation, and water treatment plants, contributed to my highly skilled and versatile skill set.
- Some key roles include, but are not limited to, being competent in onsite and workshop-based construction, maintenance and fabrication.
- Pipe welding and fabrication ranging from stainless steel tube chemical lines to 1700 mm in diameter manifolds for Energy Australia Yallourn Mine overflow diversion.
- Producing high-quality welds using STT and pulse synergic systems, both positional and using rotators.
- Heavy fabrication and installation of structural and mining components.
- Rigging loads and dogging cranes.
industrial Labourer / Civil Worker
Transpacific Cleanaway Industries
Hazelwood Power Station
01.2014 - 01.2016
- Operating civil equipment.
- High-pressure jetting and vacuum loading processes.
- Working predominantly within the coal-fired power and pulp and paper sector.
Education
Year 11 - Kurnai College.
Skills
- Strong leadership ability, both independently and within a team
- Operate safely and efficiently to rectify unplanned maintenance in accordance with estimated timelines
- Maintain strict compliance with permit to work, LOTO, working at heights, and hot work procedures
- Welding and fabrication of exotic materials
- Interpreting detailed drawings, work packs and weld procedures
- Skilled communicator of verbal and written information, cooperating with clients and colleges in a professional manner
- High attention to detail in all aspects
- Committed to my ongoing personal development
- Geometric development
Timeline
Pressure Welder
MechPro Solutions / Viva Energy
08.2025 - 10.2025
Mainline Welder / Boilermaker
Kuiper / Allseas
11.2023 - 07.2025
Pressure Welder
Ventia
08.2023 - 11.2023
Pressure Welder
BMC / Viva Energy
05.2023 - 08.2023
Pressure Welder / Boilermaker
Service Stream
03.2023 - 10.2024
Boilermaker / Welder
Worley
07.2022 - 03.2023
Boilermaker / Welder
Primech Engineering
10.2017 - 12.2021
industrial Labourer / Civil Worker
Transpacific Cleanaway Industries
01.2014 - 01.2016
Year 11 - Kurnai College.