Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic

ABILASH THOMAS

Ballarat,VIC

Summary

Results oriented and highly motivated Quality Engineer with more than 15 years of experience in Quality Assurance/Quality Control Inspections, Production Supervising, and Project Management in Welding, Blasting, Painting, Insulation especially in Pipelines, Construction and Offshore Oil & Gas projects. Primary responsibilities were Quality Control, Execution of engineering projects and supervising the team in control on quality.

Overview

14
14
years of professional experience
1
1
Certification

Work History

COATING & INSULATION INSPECTOR/SUPERVISOR

UGL - CIMIC GROUPS
07.2023 - Current
  • Conduct visual and non-destructive testing (NDT) inspections of coatings and insulation systems to ensure compliance with specifications and standards.
  • Review documentation and records to verify that coatings and insulation materials meet project requirements.
  • Identify defects, damage, or deviations from specifications and report findings to supervisors or project managers.
  • Collaborate with applicators, contractors, and other stakeholders to ensure coatings and insulation are applied correctly.
  • Perform inspections during various stages of application, including surface preparation, coating/insulation application, and curing.
  • Maintain accurate records of inspections, test results, and defects.

Coating Supervisor:

  • Oversee and manage the application of coatings and insulation systems on various projects.
  • Ensure compliance with project specifications, standards, and regulatory requirements.
  • Supervise and direct coating/insulation inspectors and applicators to ensure work is performed correctly and efficiently.
  • Coordinate with contractors, project managers, and other stakeholders to plan and execute coating/insulation work.
  • Develop and implement quality control procedures to ensure coatings and insulation meet project requirements.
  • Troubleshoot issues and implement corrective actions to ensure coatings and insulation are applied correctly.
  • Knowledge of relevant standards and specifications (e.g., SSPC, NACE, ASTM)
  • Strong communication and interpersonal skills
  • Ability to read and interpret technical documents and specifications
  • Attention to detail and ability to identify defects or deviations
  • Organizational and time management skills

PROJECT CO-ORDINATOR

SFI AUSTRALIA
01.2021 - 06.2023
  • Develop and implement project schedules, track progress, and identify potential delays or issues.
  • Coordinate with vendors, suppliers, and contractors to ensure timely delivery of materials and services.
  • Ensure compliance with safety protocols, quality control procedures, and regulatory requirements.
  • Communicate with stakeholders, including project team members, clients, and management, to provide updates and address concerns.
  • Maintain accurate records of project progress, including documentation of welding and painting activities.
  • Identify and mitigate risks, and implement corrective actions as needed.
  • Support quality control and assurance activities, including inspections and testing.

QUALITY INSPECTOR COATING AND INSULATION

Bureau Veritas
03.2019 - 08.2020


  • Perform visual and non-destructive testing (NDT) inspections of coatings and insulation systems to identify defects, damage, or deviations from specifications.
  • Evaluate surface preparation, coating/insulation application, and curing processes to ensure compliance with specifications.
  • Measure and record coating/insulation thickness, adhesion, and other relevant parameters.
  • Identify and report defects, damage, or deviations from specifications to clients and contractors.
  • Provide detailed inspection reports, including photographs and test results.
  • Collaborate with clients, contractors, and other stakeholders to ensure inspections are performed efficiently and effectively.
  • Stay up-to-date with industry developments, standards, and best practices.
  • Inspecting coating and insulation materials for proper storage, handling, and application
  • Verifying contractor's qualifications, certifications, and experience
  • Witnessing coating and insulation application, testing, and inspection procedures
  • Reviewing and approving contractor's quality control plans and procedures
  • Providing recommendations for corrective actions and repairs


  • Conduct independent inspections of coating and insulation systems to ensure compliance with project specifications, standards, and regulatory requirements.
  • Review and verify contractor's documentation, including inspection reports, test results, and certification records.

Quality Control Engineer – Welding, Blasting, Coating & Insulation

PERMA PIPE MIDDLE EAST
07.2011 - 02.2019
  • Duties and Responsibilities in Surface Preparation & Coating Inspection
  • Witnessing the Inspection of surface condition after blasting, standard of surface finish, surface finish roughness, Salt contamination test, Dust testing, WFT, Visual painting inspection, DFT, Pinhole/holiday test, Adhesion test, Impact test etc. Followed the painting and coating systems for storage tank, pressure vessels and pipes (TSA, Inorganic Zinc primer, polyamide epoxy, PFP & PUR Coatings)
  • Final inspection of coated surface.
  • Witnessing the STOPAQ and other heat shrink sealant application.
  • Witnessing the pressure test (Only for PQT) to check the performance of STOPAQ sealant.
  • Study of client specification and preparing technical procedure and ITP.
  • Experience of all coating inspection instruments/gauges and test kits in level of using.
  • Conversant to international codes ISO, SSPS and NACE.
  • Co coordinating with the client and TPI’s for inspection and prepare all the inspection and test reports.
  • Duties and Responsibilities in Thermal Insulation Inspection
  • Preparation of method statement/work instructions and ITP for all polyurethane foam testing and production process.
  • Carried out all raw material inspection for insulation and maintaining an inspection record for traceability.
  • Carried out all process and final inspection.
  • Performing Polyurethane foam testing with respect to EN 253, EN448 & EN 488
  • Performing destructive test for Pipe Assembly as per EN 253 such as Axial Shear strength, Impact Test, Tensioner Squeezer Test etc.
  • Qualification procedure for Euro Heat Power certification and revalidating the same by maintain the test procedures mentioned in EN 253.
  • Duties and Responsibilities in Production Supervising & Project Management
  • Detailed study of project and coordinating with the client for smooth execution.
  • Arranging the crew and raw materials, monitoring daily production output.
  • Reviewing the Technical data sheet and sharing the technical information to the applicator for smooth process.
  • Supplier evaluation and controlling the associated risk.
  • Planning and execution of project from start to end and updating the project status on daily basis.
  • Monitoring compliance to applicable standards, practices and considering safety in all aspects.
  • Managing the project team
  • Understand the project contract document and identify the gaps with the system.
  • Practices good negotiating skills.
  • Actively assist project superintendent with enforcement of site safety.
  • Shows respect for duties of other team member.
  • Participates in weekly subcontractor’s meeting.
  • Duties and Responsibilities in Material and Welding Inspection
  • Checking the quality of material and welding consumable according to the requirement and specification, as per ASME, API and AWS(Depending upon the material)
  • Visual and dimensional inspection of pressure vessel and piping in all process (Fabrication and welding)
  • Ensuring that weld inspection, examination and test are carried out and documented in accordance with the inspection and test plan.
  • Randomly checking the welding parameters according to the approved WPS (Ampere, Voltage, Travel speed and Gas Flow)
  • Checking the adequacy of equipment for preheating, welding, heat treatment and weld examination.
  • Monitoring the capabilities of each welder based on Radiographic Reports and maintaining a continuity record for each welder
  • Duties & Responsibilities in QHSE
  • Defining annual QA QC audit and assessment program in coordination with the QA QC leads and following their implementation at all levels.
  • Performing internal and external audits, rising where necessary appropriate corrective action requests and follow up with effective re-audit and close out.
  • Developing and maintaining Quality plans
  • Reviewing work procedures for quality content
  • Develops and implements QHSE managements systems, processes, and procedures that improve business operations in accordance with ISO 9001, ISO 14001, and OHSAS

Education

Bachelor’s degree - Mechanical Engineering

INSTITUTE OF ENGINEERS INDIA
INDIA
01-2010

Skills

  • Good Communication Skill
  • Good Knowledge on coating standards and procedures
  • Good Knowledge in Insulation procedures and standards
  • Good knowledge on STOPAQ and other heat shrink sealant applications
  • Good Knowledge in Quality Control Practices, Standards and procedures, Skills in Project management, completed more than 50 projects in industrial coating as well as in Oil and Gas managing nearly 25 -50 crews
  • Welding standard and inspection procedures
  • Welders Qualifications Procedures
  • Fast Learner
  • Good knowledge in computer (Microsoft Office and Operating System)
  • Project Management Skills
  • Strong Initiative
  • Management skills
  • Sound Knowledge in Surface Preparation, coating and insulation inspections
  • Knowledge in risk assessments and preparation of safety procedures
  • Interpersonal skills
  • Knowledge in engineering drawing and standards
  • Works well in diverse team environment
  • Good Knowledge in inspection standards
  • Knowledge in preparing quality procedures
  • Compliance training
  • Workload prioritization
  • Quality control management
  • Industry standards
  • Workflow management
  • Goal oriented
  • Risk management
  • Task delegation

Certification

  • B Gas -Grade 1 – Senior Coating Inspector (Offshore) – Equivalent to NACE 3
  • Icorr -Coating Inspector Level 3 (Equivalent to NACE 3)
  • B-gas & Icorr -Coating Inspector Level 2
  • Icorr Insulation Inspector Level 2
  • AMPP (NACE) Fire Proofing Inspector Level 2
  • CSWIP 3.1 – Welding Inspector.
  • Quality Management System Auditor/Lead Auditor (ISO 9001:2008) –Certified by Quality Austria (Approved by IRCA).
  • QA/QC certificate for Welding Inspector/coating inspector/equipment inspector/process inspector.
  • Tickets – Work at height, Confined Space and First Aid.
  • Industrial White Card for Occupational Health and Safety.

Languages

English
Full Professional
Hindi
Full Professional

Timeline

COATING & INSULATION INSPECTOR/SUPERVISOR

UGL - CIMIC GROUPS
07.2023 - Current

PROJECT CO-ORDINATOR

SFI AUSTRALIA
01.2021 - 06.2023

QUALITY INSPECTOR COATING AND INSULATION

Bureau Veritas
03.2019 - 08.2020

Quality Control Engineer – Welding, Blasting, Coating & Insulation

PERMA PIPE MIDDLE EAST
07.2011 - 02.2019

Bachelor’s degree - Mechanical Engineering

INSTITUTE OF ENGINEERS INDIA
ABILASH THOMAS