Hamza Ali
Melbourne,VIC
Summary
Results-driven and dedicated professional with extensive experience in leading manufacturing operations, demand and production planning within multinational large-scale manufacturing (LSM) and medium-scale manufacturing (MSM) companies. Expert in devising, evaluating, and implementing continuous process improvements to minimize waste, reduce costs, and maximize quality & yield. Proven track record in establishing effective quality control, safety programs, vendor management, and raw material sourcing. Adept at leading production teams, developing and implementing production schedules, and fostering a culture of continuous improvement.
Overview
11
11
years of professional experience
Work History
Production and Asset Reliability Manager
Creative Composite Solutions
07.2023 - Current
- Conducted root cause analysis investigations for incidents affecting production, developing corrective actions to prevent reoccurrence.
- Supported plant operations by troubleshooting technical issues and providing engineering expertise as needed.
- Evaluated emerging technologies for potential implementation within the facility''s operations framework aimed at increasing manufacturing capabilities.
- Optimized production schedules by analyzing demand forecasts and implementing lean manufacturing principles.
- Monitored and refined key performance indicators for production planning, providing regular updates to senior management on progress towards strategic goals.
- Implemented continuous improvement initiatives to drive operational excellence across all aspects of production planning and engineering.
- Identified opportunities for automation within existing processes, driving cost savings through increased efficiency levels.
- Established standardized work instructions for various manufacturing processes, ensuring consistency across all shifts in meeting performance targets.
- Enhanced production efficiency by designing and implementing comprehensive quality control procedures.
- Mentored junior engineers within the team environment fostering professional growth while contributing to the continuous improvement culture.
- Built inventory management systems for industrial facilities and reviewed existing systems to identify potential for optimization.
- Oversaw inventory management, optimizing stock levels, and reducing waste.
Technical Manager
IIL Australia Pty Ltd
01.2022 - 07.2023
- Managed implementation of new technological improvements resulting in increased efficiency.
- Built trusted relationships with stakeholders through clear communication and collaborative problem-solving efforts.
- Communicated cross-functionally with department leaders across countries, quality assurance, deployment and support teams on project execution.
- Developed suggestions for technical process improvements to optimize resources.
- Developed technical strategies to align with business objectives, driving growth and innovation within the organization.
- Created comprehensive documentation of processes and procedures to ensure consistency throughout the department''s operations.
- Worked closely with customers to evaluate various types of risks such as impact, reputation and regulatory.
- Analyzed company processes to determine outsourcing feasibility.
- Liaised between business and technology units to manage delivery schedules for pipes and tubes.
Manufacturing Plant Manager - Stainless Steel
International Industries Ltd
04.2019 - 01.2022
- Spearheaded environmental initiatives to reduce waste production, conserving resources while maintaining high-quality standards.
- Increased output capacity by overseeing the installation of new machinery and upgrading existing equipment.
- Developed strong relationships with suppliers, ensuring timely delivery of raw materials for uninterrupted production.
- Conducted employee performance evaluations, providing constructive feedback, and developing individualized growth plans.
- Championed continuous improvement initiatives, fostering a culture of innovation and adaptability within the organization.
- Optimized scheduling processes for better resource allocation and workflow management.
- Managed budgets, reducing operational costs through careful financial planning and monitoring of expenses.
- Reduced production downtime with regular equipment maintenance and troubleshooting.
Senior Manufacturing Engineer - Stainless Steel
International Industries Ltd
01.2018 - 04.2019
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Reduced production downtime through proactive maintenance scheduling and timely equipment repairs.
- Increased capacity utilization by identifying bottlenecks within the production process and implementing targeted improvements.
Project Engineer - Stainless Steel
International Industries Ltd
11.2016 - 01.2018
- Provided technical expertise throughout all phases of the project, ensuring accurate execution of designs and specifications.
- Maintained records for each project and engineering discipline.
- Monitored installation of materials and equipment for compliance with drawings and specifications.
- Completed construction tasks while providing safe working conditions, staying on budget and meeting project deadlines.
Production Engineer - CR Pipes
International Industries Ltd
07.2015 - 11.2016
- Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Completed and submitted monthly and yearly reports to support executive decision making.
Trainee Maintenance Engineer
International Industries Ltd
03.2014 - 07.2015
- Developed technical skills through continuous learning and on-the-job training opportunities.
- Streamlined communication between maintenance personnel by providing detailed documentation of completed tasks and ongoing projects.
- Participated in safety training sessions to ensure a secure working environment for all employees.
- Collaborated with engineering team to develop strategies for optimizing production processes.
Education
MBA - Industrial (Engineering) Management
Institute of Business Management
05-2018
Bachelor of Science - Materials (Manufacturing) Engineering
NED University of Engineering & Technology
12-2013
Skills
- Team Leadership
- Time Management
- Verbal and written communication
- Complex Problem-Solving
- Strategic Planning
- Operations Management
- Project Management
- Schedule Preparation
- Budget Control
- Contract Management
- Innovation management
- Problem Resolution
- Adaptability and Flexibility
- Managing Operations and Efficiency
- Documentation And Reporting
- Process Improvement
- Project Planning
- Reliability
Accomplishments
- Played integral role in identifying and transitioning work to outsourced vendor, reducing total manufacturing costs by 12%.
- Manage annual budget in excess of $1 million, approve monthly expenditures, and ensure company resources are optimally allocated amongst more than 400 SS SKUs to maximize profits.
- Audited departments to ensure compliance with ISO 9000 standards; coached employees on maintaining conformance to specifications.
- Justified and implemented a $150,000 automated laser welding machine for joining strips and bypassed the process of accumulating strip.
- Strategically manage warehouse in compliance with company's policies and vision.
Languages
English
Hindi
Urdu
Gujarati
Timeline
Production and Asset Reliability Manager
Creative Composite Solutions
07.2023 - Current
Technical Manager
IIL Australia Pty Ltd
01.2022 - 07.2023
Manufacturing Plant Manager - Stainless Steel
International Industries Ltd
04.2019 - 01.2022
Senior Manufacturing Engineer - Stainless Steel
International Industries Ltd
01.2018 - 04.2019
Project Engineer - Stainless Steel
International Industries Ltd
11.2016 - 01.2018
Production Engineer - CR Pipes
International Industries Ltd
07.2015 - 11.2016
Trainee Maintenance Engineer
International Industries Ltd
03.2014 - 07.2015
MBA - Industrial (Engineering) Management
Institute of Business Management
Bachelor of Science - Materials (Manufacturing) Engineering
NED University of Engineering & Technology
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