Power BI, Tableau, MSBI, Google Analytics
MANISH SHARMA
Process Design And Improvement Engineer
Westmead,NSW
Summary
Process Improvement Engineer with 10 years of experience in Process Design and Optimization, Business Process Mapping, Data Analysis, Quality Management, R&D, Operations and Logistics .
Experience in Refinery and Petrochemicals Industry, Chemical Process Consulting and Design, Paint/Powder Coating Manufacturing, Fabric's, Wallcoverings and Blinds, Packaging, Food packaging, Warehouses, Construction Adhesives/Sealants/Fillers and Food Packaging.
Overview
7
7
Certificates
13
13
years of post-secondary education
10
10
years of professional experience
Work History
QA Supervisor
DuluxGroup
Sydney , NSW
2019.09 - Current
- Managed development and implementation of Lean and Continuous Improvement manufacturing initiatives across Production and Quality.
- Liaised with key stake holders in NPD projects.
- MSA, Research and Implementation of new technologies to improve quality and process efficiency.
- Manage QC team of 2 direct reporting and 20 indirect reportings on daily basis.
- Business Process Mapping and VSM around key quality processes.
- Design and Implemented SAP GUI Automation for Production Planning, Quality and Finance Dept.
Operations Coordinator
Materialised Pty Ltd
Sydney , NSW
2017.09 - 2019.09
- Synthesized BI dashboards to evaluate and improve operations, target current business conditions and forecast needs.
- Managed team of 9 Production and Warehouse personals on daily basis.
- Project Management of large-scale and critical projects (Over $100k in value)
Quality Assurance Officer
Graphics Packaging
Sydney , Sydney
2016.11 - 2017.09
- Supervising team of 5 quality Inspectors in day-to-day quality concerns.
- Documentation and Change Management of New Processes
- Quality Process standardization and rework planning.
- Systematic and priority based handling of customer complaints, root cause analysis and CAPA Improved Non-Conformance response time by 10 days.
- Writing S&OPs for ISO 9001:2015, ensuring company compliance to HACCP, ISO 14000, GMP.
- Data analysis and creating Six Sigma Control Charts
Production and QC Supervisor
Omega Paints
Sydney , NSW
2015.10 - 2016.12
- Supervising a team of 12 people in Warehouse, Production and QC.
- Product improvements initiatives to increase plant throughput, improve formulations and minimize customer complaints.
- Development and Implementation of ERP (Net Suite and In-house VB Excel Program).
- Liaising with Vendors and Suppliers for raw material purchase.
- Ensuring business compliance to ISO 9001, ISO 14000 and WHS policies
Sr. Research Officer
University of Sydney
Sydney , NSW
2012.09 - 2015.08
- Process and equipment design for chemical industries (specialty chemicals, desalination plants, distillery, biogas and biodiesel plants, menthol extraction process,.
- Liaising with clients and vendors, proposal development, and team supervision.
- Research and development of new processes and process improvements.
- School of chemical engineering takes multiple Industrial projects such as plant design, optimization, economic evaluation and control strategies.
- We worked on carbon capture project for ANLEC R&D project in collaboration with Delta Electricity, Masdar Institute and CSIRO.
- Design of new gas sweetening process design, heat integration of power plant with carbon capture and solar thermal plant, power plant, gas sweetening and solar thermal plant modeling under dynamic conditions.
Sr Process Engineer
Synergy Process System
Pune, India , India
2014.03 - 2015.03
- Lead and Supervise team of 6 engineers, Develop Process Integration Business.
- Conceptual Process Design, FEED and Equipment design for specialty chemicals, desalination plants, distillery, biogas and biodiesel plants, menthol extraction processes.
- Liaise with clients and vendors in mechanical design of equipments and costing
- Site visits and stakeholder management for pre and post plant commissioning.
- Writing technical reports, journal papers and delivering presentations to clients.
Process Engineer
Xtreme Engineering
Faridabad, India
2011.10 - 2012.09
- Day to day production planning and scheduling.
- Process troubleshooting and quality testing.
- Ensuring Health & safety and liaising with customers.
- Assist in equipment design and delivering solutions to the customers
Education
MSc - Process Engineering
University Of Manchester
2010.09 - 2011.11
B.A Music (Honors), Part Time - Tabla
MD University
India 2003.06 - 2009.06
Bachelors - Alternative Medicine
All India Council Of Alternative Medical Science
India 2015.03 - 2017.07
B.Tech - Chemical Engineering
National Institute Of Technology
India 2006.08 - 2010.07
Skills
Production/Business Process Design
Accomplishments
- Designed Highly Integrated Cloud based Quality Database Management System using Access, Power Automate, Sharepoint , Teams, Power BI, SAP GUI Scripting and VB. It had inbuilt Poke Yoke, Version History, Robotics Process Automation, Control Charts and Process capability dashboard, Right First Time calculator, Rework planner, Non-conformance progress tracking/Root cause analysis, SAP GUI Automation and OFS machine data integration.
- Designed and Implemented end to end business process of printed Wallcovering and Blinds dropship/contract manufacturing. Successfully achieved a 63% Net Profit Margin over a span of 1 year.
- Designed a Noval proprietary biogas processing plant with 60% less water and 40% less energy requirement than conventional gas sweetening process. Client bought the exclusive rights to the technology.
- Completed 3 Lean Six Sigma projects in Fabric Production. Achieved a cost saving of $350k in 1.5 year while reducing Takt time from 7 days to 3 days.
- Improved a paint product performance which resulted in nearly $200k labour cost saving and estimated project completion time reduction of 2 years.
- 13 International Journal Publications on Process Integration, Energy and process efficiency, carbon capture and ergonomics.
- National Silver Medalist and 6 times state gold medalist in Taekwondo and Kung Fu competitions.
- Best musician award 6 times in a row at School and 3 times state percussion competition winner.
Software
ERP - Pronto, SAP, NetSuite, Optimus
Sharepoint, Teams and Power Automate
Visio, Draw.io, Lucid Chart
Basic VB, JSON
Process Simulators - Aspen Plus, HYSYS, HTRI, Pro II
Access, Excel, Outlook
Minitab, Sigma XL
Certification
Six Sigma Green Belt
Interests
Data Science
Change Management
Process Design and Ergonomics
Financial Markets -Foreign Exchange, Equities and Investment Strategies
Research and Development
Timeline
QA Supervisor
DuluxGroup
2019.09 - Current
Operations Coordinator
Materialised Pty Ltd
2017.09 - 2019.09
Quality Assurance Officer
Graphics Packaging
2016.11 - 2017.09
Production and QC Supervisor
Omega Paints
2015.10 - 2016.12
Bachelors - Alternative Medicine
All India Council Of Alternative Medical Science
2015.03 - 2017.07
Sr Process Engineer
Synergy Process System
2014.03 - 2015.03
Sr. Research Officer
University of Sydney
2012.09 - 2015.08
Process Engineer
Xtreme Engineering
2011.10 - 2012.09
MSc - Process Engineering
University Of Manchester
2010.09 - 2011.11
B.Tech - Chemical Engineering
National Institute Of Technology
2006.08 - 2010.07
B.A Music (Honors), Part Time - Tabla
MD University
2003.06 - 2009.06
Six Sigma Green Belt
Lean Six Sigma Black Belt
Change Management
Leadership and Team Management
Advanced Data Analysis and Analytics using Tableau and Power BI
Business Analysis
Agile and Scrum Project Management